Job Description

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Responsibility of Plant operation:

Coordinate operational activities for power generation from Thermal Power Plant in order to supply uninterrupted power to cement manufacturing plant.

• Review operating instructions and tailor them to site specific requirements
• Review of operational strategy and philosophy as per instruction of superior
• Internal Energy audit and cost optimization at plant level
• Forced Outage Analysis per instruction of superior
• Co-ordinate conduction of Operations Team Review daily Meetings
• Identification of plant abnormality, operational losses & coordinate with maintenance department to resolve issues.
• Interact with service department for day-to-day operational work requirement.
• Assist in shutdown plan execution from operational side.

Plant Performance

Improved the plant performance in operation and work environment

• Monitor day to day operation of the plant and its deviation from the optimum value.
• Identify factors resulting in low availability, high partial loading and deviation of critical performance parameters from standard norms and take corrective actions
• Assessment of critical performance parameters and performance optimization
• Visit and verify functioning of each equipment to be at its optimum stage.
• Monitor false air in system monthly basis.
• Heat rate break-up with all factors contributing it.
• Analyze Boiler Performance & find out abnormal parameter, losses and take action to control it.
• Monitor equipment wise power consumption & find out the abnormality with root cause, daily auxiliary comparison (Equipment wise) and immediate action plan generation for its optimization.

TPP Reports Generation, Budgeting & Billing.

• Root cause analysis of tripping, failures, outages, low availability, and partial loading
• Prepare unit performance of all UTCL units to identify SCW position.
• Assistance in generation of COO, CSI, GRI & Manufacturing council PPT reports.
• Daily and Monthly Power Cost monitoring with break-up of all factors contributing it.
• Real-time data provision related to TPP as per requirement of WCM & production department.
• Assistance in maintaining PAT & EDB data.
• Monthly Reports:
• Fuel moisture verification
• Cross checking of TPP performance reports wrt SAP
• Fuel handling loss booking
• Fuel Rolling Plan
• RPM Flash Provision
• Loss cost matrix
• QCDIP
• WCM Board updating
• Updating history of TPP Performance Reports
• Contractual Billing.
• Service & Material PR & PO.

• Assistance in maintaining statutory reports related to IBR & GPCB.
• MOM of Third party services and assisting them carrying out TPP services.
• Annual Budgeting:
• Budgeting TPP annual performance as per forecast of Cement plant and filling in TM1
• Real time budget provisions as per requirements of MIS

System implementation :

Ensure effective implementation of all quality systems e.g. WCM, TQM, ISO, ENMS etc., in all the section of operations to attain excellence

• Preparation of SOPs for each system and equipment and ensures adherence to it for safe and reliable operation.
• To assist superiors to Identify and execute improvement study and kaizen, identify and get rectified abnormalities spillage/leakages, unsafe condition/practices.
• ISO system improvement.
• Execute implementation plan for strategic quality projects. Improvement in ABEF Score, EMS target, internal customer rating improvement, SO System Improvement, statutory compliance. Elimination of Muda, does why-why analysis, develop model Area. Create awareness in team member
• PAT data collection and submission to Govt. Bodies within time frame.
• Identify and executive improvement study and kaizen.
• Execute implementation plan for Quality improvement objectives.
• Improvement of WCM criteria score.

SAFETY:

• To assist superiors to Carryout timely inspection of all jobs required as per statutory guidelines and ensure their timely compliance.
• Complete task specific Risk Assessments and to ensure proactive adherence to Health and Safety at all times.
• Follow safety practices in work methods and ABG procedures; (rules, regulations, codes, safe work habits and potential hazards presented by the work environment).
• Maintain all safety rule and regulation as per the company norms.
• Take everyday safety tool box talk for the awareness of safety among the workman.
• Report regular Near miss so that no major accident take place.
• Maintain statutory records of the observations
• Take corrective measures for deviations.
• Identify & rectify unsafe points & unsafe practice in the area.
• On the job training to staff &workmen on safety & treatment.