Job Description

:JOB PROFILE - Responsible of Line 4 Kiln productivity and specific power consumption are within the target value. Debottlenecking in the section continuously. Zero medical case and 100% IMS system implementation.

• KRA 1: Accountability: Production and Quality.

Monitoring of Raw Mill / Cement Mill /Kiln / Coal Mill 4 process parameters for production optimization and quality control.- Close monitoring of process parameters i.e. draft, temperatures, power etc. along with process trends.- Corrective and preventive action for abnormal situation / alarms.- Interact with concerned maintenance department for shift problems.

• KRA 2: Cost Control.

Identifying and bringing to the notice of Section Head for unnecessary interlocks / idle running of equipment\xe2\x80\x99s.Continuous monitoring of trends along with process parameters.Ensure running of power saving equipment in SPRS.Running Raw Mills / Cement Mills and Kilns / Coolers 4 in 4 logic control.

• KRA 3: Process Maintenance Jobs.

Coordination for Refractory work in shutdown activities and shutdown jobs at various places.Supervise for correct installation of bricks / castable.Take no load trials of standby equipment\xe2\x80\x99s.Changeovers whenever required.Co-ordination for shutdown activities assigned

• KRA 4: Housekeeping and Environmental / Safety.

Practice of good housekeeping standards with reference to spillages / leakages etc. and environment / safety performance inthe section / team area.Monitor performance of dust control equipment\xe2\x80\x99s i.e., GCT, ESP, Dust collectors, CO tripping.Using personal protective equipment\xe2\x80\x99s.Participating in WCM activitiesSBO round and walk by inspection.

• KRA 5: System Implementation:

The system requirements of ISO, EMS, OHSAS, SA 8000 and WCM systems in Raw Mills / Cement Mills and Kiln / CoalMills 4 thorough the involvement of employees for improving plant working and quality standard.Identify and improvement study and kaizen.Identify & get rectified.- Abnormalities.- Spillage/leakages.- Unsafe conditions/practices.5S activities.- Points emerged in campaigns.Implementation plan forQuality improvement objectives.Improvement of WCM criteria score.EMS targets.Internal customer rating improvement.- Statutory compliance.Improvement of OEE/MTBF/MTTR- Elimination of muda.Does why why analysis.Prepare/present weekly/monthly WCM presentation.Develop one point lesson.Update WCM activity boardCreate awareness in team members. Develop visual controls.Critical Job competencies / Mandatory Skills: Kiln and Mill operation and process Optimisation, Refractory installation,Professional Experience description: CCR Kiln operation, Mill Operation, Refractory installation, Knowledge of safety standardsProfessional Qualifications: B. E (Chemical)/Diploma(Chemical) /M.Sc.Essential: B.E /Diploma (Chemical),

Aditya Birla Group