Job Description

JOB DESCRIPTION Role Proficiency: Electrical: Independently develop professional cost-effective wire harness designs using knowledge of electrical engineering principles applicable to the design of wire harnesses and vehicle electrical systems. Mechanical: Independently develop professional cost-effective designs for Hydraulic Structural Components and Weld using knowledge of mechanical engineering principles including FEA estimate and compute calculations as required. Outcomes: Development of wire harness routing designs in 3D which includes ensuring secure routing of harness to corresponding connectors. Development of 2D wire harness drawings conforming with customer requirements and industrial drafting standards. Design of hardware fixation components such as brackets clips and mounting points using 3D modelling module Review and understand device and component technical datasheets. Conduct detailed Study and Analysis for Project Scope Methodology Estimation and Delivery schedule preparation. Create and understand schematic drawing creation. Mechanical: Hydraulic Design: Design of hydraulic systems selection of Hydraulic components and fittings and Hydraulic routings using Pro-E Wildfire Structural Design: Design of structural members bearings gearing heat transfer and engine related equipment machined parts castings and weld fabrications. Component Design: Design test analyse machined parts castings weld fabrications and other components of mechanical systems and processes FEA: Calculate to analyse structural integrity system loads and fatigue life using thorough knowledge of finite element analysis Weld Design: Design test and analyse weldments and welding structural components. Vehicle Integration and Assembly: Contribute to Mechanical/ Electrical integration as a part of vehicle integration Compute and estimate loading on structural members air/hydraulic flow velocity rates cylinder speeds steering system calculations pump inlet conditions and heat transfer calculations on air/hydraulic/fuel systems. Present new concepts to customers. Measures of Outcomes: Customer Satisfaction - Based on feedback from customer Adherence to schedule / timelines Adherence to SLAs where applicable Number of defects post delivery Number of non-compliance issues Percentage reduction of reoccurrence in known defects Defined productivity standards for project Completion of all mandatory training requirements Outputs Expected: Design: Understand the design requirements sheet metal design guidelines Stack-up analysis Weldment Mining Design guidelines Electrical component selection Hydraulic Fitting selection casting knowledge large assembly management as well as schematic diagrams for Electrical and Mechanical Errors: Identify analyse and rectify drawing errors technical errors PLM & PDM errors and model errors Document: Create documentation for one\'s own work Input output folder maintenance Status update in Project tracker Comply with project related reporting standards/process Design review presentation Review updated log Maintain documents for audit purposes Manage knowledge: Create/model procedures documents checklist Model QC workflow etc. PLM & PDM: Adhere to PLM & PDM process Requirement Analysis: Understand the inputs client expectations and work scope Learning and Growth: Improve domain competency Improve soft skill competency by attending trainings and webinars. Teamwork: Review team members work and ensure high quality output Skill Examples: Ability to explain and communicate the design / development to the mentors/leads Ability to perform interference check against top level assembly Ability to create harness drawing wire table and electrical components selection Ability to manage and guarantee high levels of cohesion and quality Ability to perform and evaluate new design using FEA and calculate by hand Good written and verbal communication skills Proactively seek help wherever it is required Ability to work in a team with strong interpersonal skills Ability to think analytically and conceptually Knowledge Examples: Appropriate 3D Software Modules GD&T Stack-up analysis for new design DFMEA Value Analysis-Value Engineering to reduce product cost. Knowledge about customer domain and sub domain Prior experience with documentation and specific definition of system specifications. Domain knowledge of Off High-way mining equipment Electro-mechanical Automotive Casting Plastic Semiconductor Medical Aerospace Heavy machinery. Proficiency in Creo Cabling Piping Sheet metal Auto CAD FEA Part modelling Casting Electrical Schematic Drawing MBA (Model Based Assembly or Paperless drawing). Additional Comments: 1. Will be responsible for the design, development and implementation of custom material unit handling system, fixturing, and associated processes to enable the handling, assembly / disassembly of parts, components, sub-assemblies and final assemblies throughout the product life cycle. Establishes standards across all operational processes. Serves as technical expert on specialized projects or programs. 2. Technically execute engineering projects by developing it with associated suppliers. 3. Interface with internal and external customers regarding mechanical issues for specific project. 4. Implements concepts for range of difficult product issues and solutions. 5. Specify, supervise the development of, design, or modify engineering layouts/schematics and/or detailed drawings/specifications of complex scope. 6. Generate product and test specifications. 7. Define / Create requirements for the material handling units which includes the architecture/concepts and validation. 8. Specify and perform engineering calculations & analysis of complex scope like custom designed parts and OEM selection. 9. Specify and review engineering documentation. Skills: . Sound Knowledge on Material Selection of metals and non-metals, Machining, Fabrication process, sheet metal and post processing operations. . Proficient in different manufacturing methodology. . Hands on experience in building the assemblies and troubleshooting the issues with form, fit and function. . Thorough knowledge on GD&T is a must and understanding on tolerance stack-up analysis will be an added advantage. . Proficient in using ISO & ASME Std. Knowledge on DIN Std. will be added advantage. . Competency in UG NX or Pro-E/Creo is a must. . Good Presentation and Negotiation Skills. Education: BE/ B. Tech/ ME/ M. Tech with any Mechanical Engineering related specialization. Experience: 7-10 Years

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