Development of new parts in casting, Forging, machining, Electrical & Electronics & Sheet metal commodity Genset
Supplier Development Engineer leading proactive material quality
Developing Supplier assessment & feasibility for new part development.
Conducting Production trail run at Supplier as per PPAP guidelines
Conducting MSA and SPC study as per guideline
Reduced cycle times by 30%, manufacturing costs by ...%, while improving supplier quality, delivery, and ordering processes (Supplier.
Facilities, Tools and Gauges & Poke Yoke concept design to implementation at Supplier to meet drawing requirements
SKILL SET (Core Quality Tools)
ACHIEVEMENTS
Cost Saving @70 lacs by Value engineering & alternate sourcing
Material handling distance for con rod machining line reduces by 45 % lean manufacturing project.
Cost reduction @3%-5% by modified current condition, developing new vendors & new design concept.
Defect analysis with QC Story, G8D or basic 7 QC tools, ICA & PCA.
Conducting assessment for New supplier and existing Suppliers for Risk evaluation, Gap Audit, System and Process sustenance
MRP plan, Scheduling, Follow up for Procurement & Monitoring compliance.
Handover approved components to Supply Chain for further procurement.
Lead in Quality improvement & Cost reduction thru lean mfg. & VE projects.
Procured parts for our prototypes and for serial production
Coordinated in conjunction with R &D, VQMC l to achieve the stringent product specification and standards.
React in a timely manner with appropriate containment actions, identify root cause and drive permanent solutions in support with STA function
Developed alternate source in view of Cost reduction, material supplies and quality problems.
Involved in supplier identification and selection of vendors for new product development on the basis of core competencies and performance history in line with QCD parameters