Process Engineering Leader Dharwad
Education - BE (Mechanical)
Job Goal :
- Set up manufacturing lines and establish manufacturing process.
- Modification and upgradation of manufacturing line /processes for quality and productivity improvement.
- Meet demand of capacity and quality on Mfg Line in customer tolerance time
- Minimize PPM level and reduce quality cost
- Make each process capable
- Validate & qualify each process
- Increase production efficiency through improvements on line.
- Make production line world class by upgrading manufacturing process through planned improvements
Responsibilities :
Key Activities :
- Guide and coach team by demonstrating application of knowledge and skills.
- Design and establish Capable Mfg. Processes
- Improve productivity and quality.
- Ensure CCPM tasks are completed as per plan.
- Ensure capacity is available for manufacturing lines to meet demand on time
- Process validation and qualification
- Bottleneck cycle time reduction
- Improvement activities for process
- To solve quality related issue in QCM and BPR and action plan for the same
- Benchmarking of filter mfg. processes worldwide for current mfg. processes & new projects
- Manpower reduction projects through VSM
- CCR review of manufacturing processes
Routine Activities:
- Guide team in problem solving by using problem solving tools and SPC.
- Follow up of daily activity of team members and support resolution of pending issues.
- Plan and execute improvement actions for solving chronic issues Correction on sudden failure
Parameters to measure if the employee is a performer or non performer
100%
Examples of KPIs
- Productivity Improvement to release capacity
- CQC action implementation - fool proofing / POKAYOKE
- Process Validation - process capability
- Minimize PPM level and reduce quality cost
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