Shift Incharge Production ( Chemical Plant)

Year    Ankleshwar, Gujarat, India

Job Description

Client: One of the largest Global German MNC into Speciality Chemicals, Construction Chemicals, Sealant, Adhesives and Insulations etc Job Title: Shift In-Charge Based at: Ankleshwar plants Department- Production Qualification: BE Chemical/ BTech/ MTech Chemical or Msc Chemistry Experience range : 5 to 10 Yrs ( Shift Handling from Chemical Process Industry only) Reports to: Head Production Direct Reports: Workmen Section One : Job Purpose: Achieve production target by maintaining the quality of product, optimum utilization of manpower, material, & machines, supervise work during shifts as per instructions & standard procedures and responsible for safety of people, process & plant at work place during the shifts Section Two : Job Responsibilities and Accountabilities Work in shifts environment where plant is operating 24 X 7 Study the production plan in detail for the shift & plan shift activities accordingly Allocate the manpower in such a way that shift target will be achieved Ensure required raw materials is available to commence production plan. Keeping records of observations, test results as per work instructions cum process sheet. Verify all raw materials & intermediates received from stores are as per product name, product code, consignment number & in required quantity. Follow the processing activities as per the relevant work instruction cum process sheet and processing details received from R&D. Align the production process to the planning for the month. Responsible for overall processing activity within resin plant, varnish section & thinner section in respective shifts. Communicate effectively to HOD, if any rejection is found in quality testing Support MTD function for new product development. Ensure to follow SOPs (Standard operating processes) and all the records of processing are being maintained in log sheets. Ensure all the person working in plant use Personal Protective Equipments (PPE) as per the requirement. Ensure all the in-process quality checks are being followed. Responsible for adhering to all compliances for internal control programs. Analyzing operational & quality shortfalls and implement action plan to mitigate it. To meet the production target for manufacturing in terms of yields, quality, efficiencies, first time pass rate and timely delivery as per the set guidelines and directions Identify & remove bottlenecks/ problems in smooth running of the shift. Ensure proper co-ordination with engineering department for breakdown and preventive maintenance Work for maintenance of systems as laid down by the management viz. ISO 9001, 45001, 18001, six sigma, SAP & 5S etc. Control processes using DCS and SCADA system Carry out \xe2\x80\x98in-process\xe2\x80\x99 testing of batches as per the design or specification requirement Calibrate equipment used in manufacturing as well in process testing To train the workmen on work instructions and SOP and other initiatives related to Manufacturing. Provide encouragement and develop operators for multi -tasking, multi -skills. Suggest improvement in processes for reduction in cycle time, resource conservation activities etc. To seek involvement of workmen and get their suggestions for improvement of processes Develop subordinates through on the job training and formal training Ensure all documents related to product parameters, processes are appropriately recorded Confirm the number of packages filled for a particular batch Collect waste-water & treated water samples & hand over to ETP/QC for analysis as per ETP procedures. To co-ordinate the responsibility of plant activities after office hours in respective shifts. Act as incident controller as per Onsite Emergency Plan after office hours. Section Three : Major Challenges Zero incident/accident in plant. Achieving production plan with optimum utilization of resources (man, machine, material, energy etc.). Handling major breakdowns. Maintaining quality of product, OEE, 5S, SAP and IMS in the plant. Development of capability of operators and workers. Job Types: Full-time, Regular / Permanent Salary: 9500,000.00 - 9900,000.00 per year Benefits:

  • Health insurance
  • Leave encashment
  • Paid sick time
  • Paid time off
  • Provident Fund
Schedule:
  • Rotational shift
Supplemental pay types:
  • Performance bonus
Ability to commute/relocate:
  • Ankleshwar, Gujarat: Reliably commute or planning to relocate before starting work (Required)
Experience:
  • total work: 5 years (Required)
Speak with the employer
+91 9422081211

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Job Detail

  • Job Id
    JD3101628
  • Industry
    Not mentioned
  • Total Positions
    1
  • Job Type:
    Full Time
  • Salary:
    Not mentioned
  • Employment Status
    Permanent
  • Job Location
    Ankleshwar, Gujarat, India
  • Education
    Not mentioned
  • Experience
    Year