Job Description

Job Summary

• Central Co-Ordinator for driving Six Sigma and TPM initiatives through Continuous Excellence program at Sun Pharma across all the plants in India and also nurture Total Quality Management and LEAN culture through initiatives such as 5S, DWMS, Gemba walk & Kaizen, Quality Circle, etc.

Responsibilities Assigned:

• Coordinating, organizing and conducting capability building programs on Six Sigma, TPM, TQM & LEAN Initiatives
• Prepare strategy and road map for implementing above mentioned initiatives.
• Coordinate with all the plants for identifying, selecting and resolving problems by using Six Sigma methodology.
• Developing and implementing of structure Six Sigma (YB, GB, BB,etc.) projects
• Organize promotional activities to promote the culture of Six Sigma
• Coordinate with external agencies for providing trainings on Six Sigma
• Implementation and ensure sustenance of TQM & LEAN concepts i.e. 5S, DWMS and Gemba walk at different location
• Develop governing and audit mechanism for 5S, DWMS and Gemba walk
• Assist in implementing initiatives related to Continuous Improvement i.e. Kaizen, Quality Circle, etc.
• Prepare strategy and road map for TPM (12 steps of TPM and 8 pillars)
• Formation of pillar wise structure at selected locations
• Prepare pillar wise governing mechanism to monitor and review pillar wise and step wise progress of TPM
• Assist in setting up continuous improvement culture across the organization
• Publish Monthly MIS on progress of Six Sigma, TPM, TQM & LEAN Initiatives.
• Ensure timely reviews of projects and publishing reports to Manager
• Ensure timely release of Rewards and Recognition by evaluating projects
• Guide teams at each step of TPM, Six Sigma, etc.
• Coordinate between external agencies for smooth execution of trainings, participation in external competitions, as per plan.
• Design and prepare innovative ways of trainings apart from class room training
• Facilitate teams on different TQM & LEAN concepts i.e.5S, PDCA, DWMS, Gemba Walk, etc.

Requirements and Qualifications:

• Six Sigma BB/master BB certified
• In depth Strategic and executing knowledge on TPM
• Good Analytical Skill
• Can impart training on Six Sigma (DMAIC), TPM, TQM, LEAN, etc.
• Can implement and sustain TQM & LEAN practices i.e. 5S, DWMS, Gemba walk, etc.
• Good Communication & Leadership Skill
• Ability to guide team on Six Sigma, TPM, TQM & LEAN practices
• Enthusiastic and Passionate to drive Continuous Excellence
• Good team player
• Ability to work with people across hierarchy levels
• Willing to travel across India as per requirement
• Can work on Microsoft office (Power point, Excel, Word, etc.)

Educational Requirements:

• BE or B tech.

Industrial Experience & Knowledge:

• Total experience of 10 to 12 years in driving (Central coordinator) Six Sigma, 5S, DWMS, Gemba walk, etc. apart from that minimum 5 to 6 years of experience is required for driving TPM (Strategic Position as well as ground level execution)
• Must have the experience of handling Team.
• Hands on Experience of facilitation of Kaizens and Q C Circle projects.
• Hands on Experience of preparing Strategy and road MAP for TPM.
• Hands on experience of execution of 12 steps of TPM
• Having in depth knowledge on implementing high potential projects by using Six Sigma
• Hands on experience on all statistical tools
• Hands on Experience on Minitab Software
• Hands on experience to implement and sustain TQM & LEAN practices i.e. 5S, DWMS, Gemba walk, etc.