Job Description

Company Description

Bosch Automotive Electronics India Pvt. Ltd. (RBAI), established in 2009, is primarily focused in manufacturing electronic products for the automotive sector.

RBAI has consistently added an average of one product every year resulting in a wide range of products comprising - Engine Control Units (ECU) for both 4W and 2W, Electronic Power Steering Control Units, Body Control Modules (BCM), Immobilizers, Voltage Regulators (VR1), Electronic Battery Sensors (EBS), DC-DC Converters, ABS for 2W and 4W, Car Multimedia - Infotainment System, iTrams (communication control unit) and now recently the Bosch TEP120 (Telematics Smart Plug) being featured on Amazon.in. With our first product having been produced in 2009, RBAI is now celebrating 10 years of serving the Automotive Electronics (AE) Industry. RBAI successfully achieved a key milestone in 2016, completing manufacturing of 10 million Engine Control Units and 5 million Body Control Modules, which soon followed by 20 million and 10 million respectively by 2019.

RBAI exports products to all major global customers spread across destinations. RBAI towards becoming a global benchmark in operational excellence, consistently produces single digit ppm quality products and maintains benchmark inventory levels. RBAI by inheriting the Bosch Production System (BPS) at all levels and practices, is at the top of the AE BPS ranking, as of December, 2018.

Being awarded the "Future Ready Factory" platinum award at the IMEA 2018 (Indian Manufacturing Excellence Award by Frost and Sullivan), reaffirms our steps towards becoming the benchmark facility for the future and consistently being ranked the top AE plant in BPS, shows that our journey in operational excellence is heading in the right direction

With a young and agile team, RBAI's mission statement "Be RBAI" (Be Reliable Benchmark Agile Innovative) is a testament to our commitment in providing best in class products and services for its customers. Further, taking a step towards becoming a responsible organization, RBAI has started actively enrolling into CSR activities and rightfully promotes voluntary participation of associates across levels.



MAJOR RESPONSIBILITES : * Maintaining the uptime of the machine.

• Responsible for solder paste printing, reflow Soldering machines and other SMT machines Technical availability.
• Carry out Preventive maintenance and predictive maintenance
• Responsible for SMT line downtime & Quality.
• Should have a thorough knowledge of trouble shooting, Calibration and programming knowledge on Solder paste printing, Reflow ovens & Glue dispensing machine
• Should periodically review PM & B/D points, and convert them to CBM, Predictive mode. Need to make scientific analysis of failure and make suggestion of monitoring.
• Should work for reducing the Maintenance Cost
• Should predict the problems in the machine and take preliminary actions to avoid the breakdown (implementation of Predictive maintenance)
• Should possess deep problem-solving abilities eg:8D
• Effectively escalate the open points and major breakdowns to Suppliers and close it with in shortest period.
• Create QAM, Machine FMEA and review. Change potential points into CBM.
• Documentation of breakdown and preventive maintenance and maintain the machine history record.
• Spare parts management and follow-up to get the spare parts.
• Implementation and sustenance of TPM, MTBF and MTTR
• Should work on Continuous improvement
• Responsible for individual target and department target.
• Co-ordination with Process owner for improvement activities.
• Should work in 3 shifts operation and reports to maintenance team leader / shift engineer
• Should be able to handle entire SMT line independently.
• Should maintain 5S, safety at his workplace
• Should support Installation of new lines.
• Should have good analytical skills, converting ability to solve problems on machines & lines.

Qualifications

Diploma in Mechatronics / Electronics /Electrical

6 - 10 Years of experience in Electronics industry with technical & Trouble shooting knowledge with complete electrical and mechanical Solder paste printing, Reflow, AOI machines & Pick and place machines, Process Knowledge in Complete SMT line and Knowledge on X-ray machines will be an added advantage.

Additional Information

Behavioral Requirements:

• Should be team player
• Should have learning attitude, self learner / ability to self-learn
• Should be self motivated
• Should take initiative to achieve the goal