o Develop and implement productivity improvement plans. o Analyze and improve work methods using time and motion studies. o Monitor and control production targets and efficiencies.
Line Balancing & Layout Planning:
o Design effective production line layouts based on product requirements. o Ensure optimal operator and machine utilization. o Perform line balancing to minimize bottlenecks and idle time.
Capacity Planning:
o Evaluate production capacity based on manpower, machine, and product style. o Work with planning to ensure realistic and achievable production targets.
Method Study & Work Measurement:
o Conduct time studies and method analysis to set standard minute values (SMVs). o Suggest ergonomic and method improvements to increase throughput.
Data Analysis & MIS Reporting:
o Monitor KPI dashboards and productivity reports. o Analyse performance data and provide actionable insights.
Training & Development:
o Develop skill matrices and training programs for operators. o Train line supervisors and junior IE staff on IE tools and systems.
Cost Control & Waste Reduction:
o Identify areas for cost savings in operations. o Implement lean manufacturing and 5S practices.
Technology & Systems Implementation:
o Drive adoption of automation and digital tools in IE practices. o Oversee implementation of ERP or IE-specific systems (e.g., GSD, Pro-SMV).