Job Description

Purpose To analyze and evaluate new/existing resources and identify value added and non value added activities to enhance productivity Key Responsibility 1. Work Study - Conducts Method study to standardizing the operational work content in Gemba - Conducts Time study Quantifying (observed time study using stop watch) the standardized work content in Gemba - Performs PMTS - BasicMOST (Evaluating the normal time for standard work content motions) 2. Layout Planning - Ensures number of machine calculations as per cycle time - Ensures capacity calculations as per cycle time - Conducts 3P activity (Production, Preparation, Process) - Drafts layout in AutoCAD and modifies layout basis the above processes 3. Ergonomics - Ensures Workstation design as per ergonomics - Conducts ergonomics studies to identify various risks (HIRA - Hazard Identification and risk assessment),REBA - Rapid Entire Body Assessment) - Conduct studies as per ergonomics software-s (Example V3) 4. Manpower Planning - Performs Manpower calculations as per processes - Ensures Manpower utilization as per work content - Ensures Line balancing as per processes and calculate the line imbalance percentage - Facilitates skill matrix for Manpower Planning 5. Material Handling Design - Designs material handling system - (Material Transfer Interval, and quantity in same interval matching ) - Designs material handling equipment-s using machine constraints, work order, batch size and load factor - Calculates material handling manpower as per Job Role and Job Load 6. Simulation - Performs Plant Simulation, Part Flow Simulation, Stagewise WIP calculation, Design of Experiments ( Planning, Conducting and Analyzing design variables e.g. Temperature, feedrate, speed, WIP, manpower, machines, MTTR, MTBF defects, OEE) in order to attain optimum conditions using methods of Factorial Analysis and Orthogonal Arrays 7. Data Analysis - Tests OEE, Creates OEE Dashboard for MES and fixes OEE parameters - Collects and analyzes data (textual and Numerical) generated through simulation and generates the insights - Performs Predictive modelling using Python - Performs Statistical analysis using MATLAB or SPSS Qualification BE / B.Tech - Mechanical / IE / Production ME / M Tech - IE / Production / Mechanical Experience 3-5 years Additional Technical Requirements AutoCAD - mandatory, Advance Excel - mandatory, PowerBI- preferred Competencies Future Ready Teamwork Agility Customer Empathy Purposeful Pursuit of Goals Pioneering Deep Domain Knowledge

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