Updated: March 04, 2023
Location: Karnataka, India
Organization: Cement


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Professional Experience description: CCR Kiln operation, Mill Operation, Refractory installation, Knowledge of safety standards
Critical Job competencies / Mandatory Skills: Kiln and Mill operation and process Optimization, Refractory installation

JOB PROFILE : Responsible of Line 4 Kiln productivity and specific power consumption are within the target value. Debottlenecking in the section continuously. Zero medical case and 100% IMS system implementation.
KRA 1: Accountability: Production and Quality.
Monitoring of Raw Mill / Cement Mill /Kiln / Coal Mill 4 process parameters for production optimization and quality control.

• Close monitoring of process parameters i.e. draft, temperatures, power etc. along with process trends.

- Corrective and preventive action for abnormal situation / alarms.
- Interact with concerned maintenance department for shift problems. KRA 2: Cost Control:
Identifying and bringing to the notice of Section Head for unnecessary interlocks / idle running of equipment\xe2\x80\x99s. Continuous monitoring of trends along with process parameters.
Ensure running of power saving equipment in SPRS.
Running Raw Mills / Cement Mills and Kilns / Coolers 4 in 4 logic control. KRA 3: Process Maintenance Jobs:
Coordination for Refractory work in shutdown activities and shutdown jobs at various places. Supervise for correct installation of bricks / castable.
Take no load trials of standby equipment\xe2\x80\x99s.
Changeovers whenever required.
Co-ordination for shutdown activities assigned KRA 4: Housekeeping and Environmental / Safety:
Practice of good housekeeping standards with reference to spillages / leakages etc. and environment / safety performance in the section / team area. Monitor performance of dust control equipment\xe2\x80\x99s i.e., GCT, ESP, Dust collectors, CO tripping.
Using personal protective equipment\xe2\x80\x99s.
Participating in WCM activities SBO round and Walk by inspection KRA 5: 5.System Implementation:
The system requirements of ISO, EMS, OHSAS, SA 8000 and WCM systems in Raw Mills / Cement Mills and Kiln / Coal Mills 4 thorough the involvement of employees for improving plant working and quality standard. Identify and improvement study and kaizen.
Identify & get rectified.
- Abnormalities.
- Spillage/leakages.
- Unsafe conditions/practices.
5S activities.
- Points emerged in campaigns..
Implementation plan for
Quality improvement objectives.
Improvement of WCM criteria score.
EMS targets.
Internal customer rating improvement.
- Statutory compliance.
Improvement of OEE/MTBF/MTTR
- Elimination of muda.
Does why why analysis.
Prepare/present weekly/monthly WCM presentation.
Develop one point lesson.
Update WCM activity board Create awareness in team members.
Develop visual controls.
Professional Qualifications: B. E (Chemical)/Diploma(Chemical) /M.Sc.
Essential: B.E /Diploma (Chemical)

Qualifications:

Bachelor Of Engineering,Master Of Science,Diploma
Minimum Experience Level:
6-15 Years

Report to:
Senior Officer