Job Summary:
The Factory Manager - Knitting Products is responsible for overseeing end-to-end factory operations, ensuring efficient production of knitted fabrics/garments while maintaining quality standards, cost control, safety compliance, and timely delivery. The role involves managing manpower, machines, materials, and processes to achieve production targets and operational excellence.
Key Responsibilities:
Production & Operations:
Plan, organize, and control daily knitting production to meet output and delivery schedules.
Ensure optimal utilization of knitting machines (circular, flat knitting, warp knitting as applicable).
Monitor production efficiency, downtime, and productivity KPIs.
Coordinate with planning, merchandising, and dispatch teams for smooth workflow.
Quality Management:
Implement and maintain quality standards for knitted fabrics/garments.
Ensure adherence to buyer specifications, GSM, shrinkage, color, and defect standards.
Handle internal and external quality audits and corrective actions.
Manpower Management:
Lead and manage production supervisors, technicians, operators, and support staff.
Ensure adequate manpower planning, training, and skill development.
Monitor attendance, discipline, productivity, and performance evaluation.
Maintenance & Engineering:
Ensure preventive and breakdown maintenance of knitting machines and utilities.
Coordinate with maintenance teams to reduce machine downtime.
Monitor spare parts inventory and machine efficiency.
Cost & Inventory Control:
Control production costs, wastage, and rework.
Monitor raw material consumption (yarn, chemicals, accessories).
Ensure effective inventory management and stock accuracy.
Compliance & Safety:
Ensure compliance with labor laws, statutory norms, and factory regulations.
Maintain health, safety, and environmental (HSE) standards.
Ensure readiness for social compliance and buyer audits.
Continuous Improvement:
Implement process improvements, lean manufacturing, and productivity enhancement initiatives.
Drive cost reduction and efficiency improvement projects.
Adopt best practices in knitting technology and production methods.
Key Skills & Competencies:
Strong knowledge of knitting processes and machinery
Production planning and control
Quality management systems
Manpower leadership and team handling
Cost control and efficiency improvement
Problem-solving and decision-making skills
ERP / Production MIS knowledge
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