Job Description

We are looking for a skilled Tool Designer (Horn & Fixture) to design and develop ultrasonic welding tooling, including horns, nests, and fixtures, to support our manufacturing operations. The role involves CAD modeling, material selection, and ensuring tooling meets performance, safety, and quality standards.

Key Responsibilities

Design and develop

ultrasonic horns, fixtures, and tooling

to meet product and process requirements. Collaborate with process engineers, manufacturing teams, and customers to define tooling requirements. Perform

CAD modelling, drafting, and simulation

(using tools such as SolidWorks, CATIA, NX, or AutoCAD). Select suitable materials and manufacturing processes for horns and fixtures to ensure durability, acoustic performance, and reliability. Conduct feasibility studies, tolerance analysis, and validation of tooling designs. Support

tool trials, debugging, and optimization

to achieve required weld quality and cycle times. Work closely with suppliers and toolmakers for fabrication, inspection, and acceptance of tooling. Maintain and update

tooling documentation, drawings, BOMs, and revision control

. Provide technical support and troubleshooting for existing tooling in production.

Qualifications & Skills

Diploma/Degree in

Mechanical Engineering, Tool Design, Manufacturing Engineering, or related field

.

5+ years

of experience in tool design, preferably in

ultrasonic welding, plastics assembly, or precision tooling

.

Proficiency in

CAD software

(SolidWorks, NX, CATIA, AutoCAD, or equivalent).

Knowledge of

ultrasonic horn design principles, frequencies, acoustic tuning, and fixture development

.

Familiarity with

GD&T, tolerance stack-up, and DFM/DFS

practices.

Hands-on experience with

tool validation, trials, and troubleshooting

.

Strong problem-solving, analytical, and communication skills.

Ability to work independently as well as in a cross-functional team.

Job Type: Full-time

Pay: ₹30,000.00 - ₹65,000.00 per month

Benefits:

Paid sick time
Experience:

total work: 3 years (Required) Design: 3 years (Required)
Work Location: In person