Work on warehouse/factory Readiness ensuring Equipment and Facilities handover to Logistics team aligned with Operational requirements
Interface with the Warehouse Logistics teams and external suppliers for designing a seamless and effortless goods & material flow with tight inventory management and Priority orders encompassing FIFO, FEFO & LIFO methods
Lead the programme to successfully deliver all the requirements of Warehouse capability acquisition
Assess and complete the cell or facility capacity/utilisation statement for both NEW and Existing warehouse/factory
Conduct Time and Motion studies predominantly using
MOST technique
and collate other standard data of Man, Material, Machine & Methods (4M's) for OEE calculations
Use OEE data to drive continuous improvement increasing equipment performance and reliability
Create Process drill down & gap analysis and identify improvement activities to minimize waste in processes/Method of manufacture.
Conduct value stream mapping on key processes to clearly identify bottlenecks with VA and NVA tasks and create Yamazumi charts for line balancing.
Perform root cause analysis to identify Failure modes / Waste elimination ideas and corrective actions with CFT on Key failure modes/Waste elimination.
Complete an Improvement Activity that demonstrates application of Equipment Improvement tools to increase reliability and availability.
Use specific Virtual Layout analysis and Simulation tools and resources to be applied at the appropriate time to support Safety, Ergonomics, Quality, Productivity improvements as required
Lead productivity and Layout improvement activity within a warehouse/factory
Author final recommendation report and support in creation of key specifications for CAPEX and monitor measures to assess the impact.
Coordinate in sharing the best practices within community of practice.
Participate in Single Minute Exchange of Die (SMED), Asset Care, Industrial Engineering (IE) and Failure Mode Effect Analysis (FMEA), Poke-Yoke workshops
Has ability to write Standard Operating Procedure (SOP) for any local process or assisted supplier creation of SOP
Conduct supplier audits to drive process standardization, waste elimination and continuous improvement
Work Experience
Experience in warehouse / factory Layout design (including management of cost, risk, time, and change), particularly in a fast paced, agile environment in a highly legislated sector without NO compromise in meeting quality and safety criticality.
Extensive and detailed knowledge of LEAN and AGILE approach
Should be a practitioner in usage of
MOST (preferred)
/ MTM techniques using appropriate software and Industrial standards.
Practical engineering experience within a high technology environment with exacting quality, safety and ergonomical requirements.
Prominent level of IT literacy with the ability to generate and analyze data to establish trends and propose data driven solutions.
+ experienced in the use of VSM, Yamazumi charts.
+ Statistical Tools using Minitab & other appropriate software.
+ 3D modeling, drafting and its associated simulation tools. Sound knowledge interpreting the Business requirement of OEMs and its associated
Global
eco system of vendors/supply chain.
Sound knowledge on storage, containment and retrieval procedures and traceability techniques.
Should possess & manage complex projects with multiple cross-functional interfaces, have good written and oral communication skills, and be capable of working with the minimum of direction.
Should be Innovative, curious, able to deal with ambiguity and motivated to think out of the box.
Should be an initiative-taker with a positive attitude, high ethics, and a history of working successfully under pressure in a time-constrained environment.
Must be flexible, with a high tolerance for organizational complexity and ability to collaborate with partners from within and outside, across diverse cultures and time-zones.
Education Qualification
Graduate in an Industrial/Mechanical Degree or equivalent work experience
Should have background on Warehouse / Logistic Management Systems
Minimum 6+ years on field work experience in VSM, LEAN and Time & Motion studies
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