to lead the design and analysis of thermal systems across our eVTOL platform. You'll focus on simulation-driven development of subsystems like battery cooling, propulsion thermal management, avionics heat dissipation, HVAC, and structural thermal analysis. Collaboration with the Aerodynamics team on CFD (external & internal flows) is a key part of this role.
Key Responsibilities
Develop and manage thermal models for key subsystems using STAR-CCM+
Perform steady-state and transient thermal simulations for batteries, powertrain, avionics, HVAC, and structures
Conduct CFD analyses for external aerodynamics and internal duct flows
Optimize components like cooling loops, heat exchangers, and insulation
Collaborate cross-functionally to define thermal requirements and boundary conditions
Automate simulation tasks using scripting (Java/Python)
Support design reviews, trade studies, and certification with thermal insights
Document simulations and stay updated on industry methodologies
Required Qualifications
Bachelor's/Master's in Mechanical, Aerospace, or Thermal Engineering
3+ years of experience in thermal/CFD simulation (aerospace or related industries)
Strong knowledge of heat transfer, thermodynamics, and fluid dynamics
Proficiency in STAR-CCM+ (meshing, solver setup, post-processing)
Experience with battery, motor, and electronics thermal management
Understanding of aerodynamic and CFD principles
Preferred
Experience with eVTOL, UAVs, or electric aircraft
Familiarity with certification standards (e.g., DO-160, FAA, EASA)
Knowledge of multi-physics simulation and test-simulation correlation
Job Types: Full-time, Permanent
Work Location: In person
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