Co-ordinate and execute manufacturing activities of PAMK parts.
Resolve Quality related issues and carry out improvements in PQCDSM in shopfloor
Handle shopfloor activities,workman IR related issues
5S/Lean Manufacturing/Kaizen/TPM/Six Sigma/Value stream mapping
Primary responsibilities
Strategic and planning
Daily shopfloor planning,Man machine loading
Prepare load plan according to load given by PPC
Report daily production and target failure analysis to manager
Prepare load projection on key resources for timely action to avoid bottle neck
Maintain OTDIF and carryout load balancing to achieve the same
Functional
Core:
Carryout RRCA and prepare CAPA for rework/rejection
Understand and resolve technical issues before start of machining
Have good knowledge of machining process of VMC,HMC,5AXIS,VTL,Grinding,and conventional machining
Good knowledge of GD&T
Knowledge of cutting tools,holders,reamers and work holding devices
CAM programming knowledge and must have done VMC program for 3 axis job
Good knowledge of process parameters feed,speed,depth of cut and its impact on machining
Knowledge on various types of material used for machine building and also good knowledge on steels
Know how of Heat treatment and various stages of heat treatment.Heat treatment process like annealing,hardening,tempering
Surface treatment processes ENP plating,anodizing,blacking,buffing,lapping etc
Internal proceses
Good knowledge of SAP
Understanding of inter departmental activities
Understanding of Budget control and OT management
Maintain machine up time
Drawing reading ability and clear doubts to operator and elevate the same to Design and resolve the technical issues
Knowledge of 5S/Lean Manufacturing/Kaizen/TPM/Six Sigma/Value stream mapping
People development
Ability to train operators and guide them for process improvement
Motivate operators to do continuous improvement
Work with operators for doing RRCA and CAPA for reducing cost of poor quality
Ability to take interviews of new Operators and judge their ability
Able to provide on job training
Result Areas
OEE
OTDIF (On time delivery)
GMI contribution (gross margin improvement/cost saving)
Variance audit and inventory ageing management
MIS & Dashboard submissions
Internal surveys on Engagement
Kaizencontinuous improvement
Educational and Experience Requirements
Minimum Requirement
Desired
Level of Education
Diploma
BE in productionMechanical engg
Experience
7-8 yrs years
* 5-7 Years
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