Job Description

Job Title:

Senior Manager - Plant Maintenance, Engineering & Projects - Activated Carbon Plant

Location:

Ponnapuram Village, Dharapuram Taluk, Tirupur District, Tamil Nadu

Company Overview:

Carbonmax Advantech Pvt Ltd is a leading manufacturer of coconut shell-based steam activated carbon located in the remote industrial belt of Ponnapuram Village. With integrated facilities for granulation, rotary kiln activation, post-activation processing, and ongoing expansion into value-added products such as acid-washed, PAC, impregnated and pelletized carbon, Carbonmax is committed to world-class engineering practices, utility reliability, and plant efficiency.

Position Summary:

We are looking for a Senior Manager - Plant Maintenance, Engineering & Projects to lead all aspects of plant maintenance for our existing activated carbon facility and oversee the execution of new engineering projects for value-added carbon production lines. The role involves direct supervision of mechanical, electrical, and civil works, vendor and utility management, and team leadership for maintenance staff including fitters, electricians, welders, and plumbers. Experience in rotary kiln, granulation, screening, and steam-based process industries is essential.

Key Responsibilities:

Plant Maintenance - Existing Facility

Manage preventive and breakdown maintenance across:

Granulation unit (saw tooth crushers, hammer mills, elevators, conveyors)

Rotary kilns, blowers, coolers, and WHRB systems

Post-activation equipment (destoners, screeners, crushers)

Packing lines (weighing, stitching, sealing units)

Utilities: steam boiler, air compressor, RO plant, pumps, motors, electrical panels

Prepare and monitor daily maintenance plans, logs, and spares inventory.

Reduce equipment downtime and ensure 24x7 plant operational readiness.

Engineering & Projects - Value-Added Plants

Supervise civil and mechanical project execution for:

Acid Wash, PAC, Impregnation, Pelletized and Catalytic Carbon Plants

Coordinate erection, utility integration, and commissioning of equipment.

Liaise with vendors, contractors, and consultants to meet project timelines.

Utilities, MEP & Compliance

Ensure reliable operation and upkeep of plant-wide mechanical, electrical, and plumbing systems.

Maintain water supply systems, drainage, electrical rooms, and fire safety provisions.

Ensure documentation and readiness for ISO, TNPCB, Electrical Inspectorate, Boiler Inspectorate audits.

Promote safety, discipline, and technical housekeeping across the plant.

Team Building & Capability Development

Build and manage departmental teams for:

Mechanical Maintenance - fitters, welders, machinists

Electrical & Utility - electricians, panel operators, boiler assistants

Civil & Infrastructure - plumbers, masons, estate maintenance

Define roles, responsibilities, and performance goals for each functional team.

Conduct training programs in:

Equipment operation and safety

Preventive maintenance techniques

Troubleshooting and root cause analysis

ISO 9001, ISO 14001, ISO 45001, and REACH compliance documentation

Develop SOPs, skill matrices, and shift rosters to ensure 24x7 readiness.

Systems, Lean & Improvement

Drive 5S, TPM, and Lean principles in maintenance activities.

Conduct root cause analysis for repeated issues and implement lasting solutions.

Improve energy efficiency and optimize utility usage.

Eligibility Criteria:

Qualification:

B.E. / B.Tech in Mechanical, Electrical, or Industrial Engineering

Diploma engineers with 12+ years experience may also apply

Experience:

10-18 years in industrial plant maintenance and project execution, preferably in:

Activated Carbon / Process Chemicals / Minerals / Cement / Steam Process Industry

Hands-on knowledge of rotary kilns, drying systems, screening/crushing, and utilities essential

Technical Skills:

CMMS or Excel-based maintenance planning

Equipment troubleshooting, erection supervision, contractor handling

Utility systems and plant layout interpretation

Language:

Tamil (mandatory), with working knowledge of English/Hindi preferred

Software Skills:

ERP, MES, MS Excel, maintenance logs, report preparationKey Competencies:

Key Competencies

Team leadership & staff supervision

Project execution discipline

Mechanical & electrical problem-solving

Compliance and statutory coordination

Time-bound execution and preventive maintenance planning

Adaptability to remote/rural factory setup

Ideal Candidate

Grounded, technically hands-on, and field-oriented engineering leader

Ability to manage rural industrial challenges, technical teams, and external contractors

Long-term commitment to grow with a plant scaling from commodity to specialty manufacturing

Strong communicator with structured approach to planning, execution, and improvement

Reporting To:

Plant Head / Director - Technical Operations

Employment Type:

Full-time | On-site (Ponnapuram Plant)

Compensation & Benefits

Competitive CTC with performance incentives

Statutory benefits, insurance, and long-term growth prospects

On-site accommodation and meal support

Learning and development opportunities in high-growth specialty carbon segment

Schedule:

Day Shift

Weekend availability when required

Supplemental Pay:

Performance Bonus

Annual Bonus

Ability to Commute/Relocate:

Ponnapuram, Dharapuram Taluk: Should be willing to relocate or commute reliably. Factory accommodation will be supported if required.

Education:

Bachelor's in Mechanical / Electrical / Industrial Engineering (Preferred)

Experience:

Plant Maintenance & Project Management: 15 - 18 years (Preferred)

Language:

Tamil/English (Required), Hindi (Preferred)

How to Apply:

Send your resume to hr.factory@carbonmaxtech.com

Subject Line: "Application - Manager - Plant Maintenance, Engineering & Projects"

Speak with the Employer:

+91 99434 99855

Job Types: Full-time, Permanent

Pay: ?45,000.00 - ?60,000.00 per month

Benefits:

Commuter assistance Food provided Health insurance Provident Fund
Schedule:

Day shift Monday to Friday Weekend availability
Supplemental Pay:

Overtime pay Performance bonus Yearly bonus
Ability to commute/relocate:

Dharapuram, Tamil Nadu: Reliably commute or planning to relocate before starting work (Preferred)
Work Location: In person