Job Description

Purpose of the Role
To ensure availability of machinery spares, Service engineer support, repair of items from outside source, Consumption and inventory control. Techno-commercial negotiation, Co-ordination, Development of alternate sources & Import substitution for cost saving. And also Consumption and inventory control. Analysis of break downs for improvements.ac
Job Responsibility
1. Purchase & Planning of Repairs and Maintenance:
Working in all 3 shift and non-working days on shop floor includes six meter level fully automated robotics shop.
Responsible for daily breakdown reduction, equipment up time, quality correction physical involvements with team to maintain equipment availability .( responsible for all robotics Grippers, Fixtures, BIW dimension, in word material etc )
Planning & execution of TBM & CBM activities for BIW fixtures, jigs and lifting tackles.
Resolution of quality concerns & breakdown by QC story approach.
Responsible for BIW fixture design & modification.
Designing & Implementation HEP for chronic concerns.
New product design & manufacturing review.
Handled new product proto build activity.
New Fixture tryout & commissioning for BIW shops.
Cost champion for BIW shop.
JH pillar champion for BIW shop.
Responsible for 1D & 3D PIST of BIW.
Handling production activities under body sub-assembly area.
Preparation of report generation daily for fixture maintenance department and assign activity.
Detail analysis of CMM and inline robot report and action plan implementation.
Planning and executions of PM, CBM, TBM maintenance activity daily, Sunday and all non-working days.
Responsible for improving Uptime on weld shop.
Handling Equipment Breakdowns on Lines.
Analysis of Breakdowns and finding Root Cause.
Planning Actions and implementing the same to avoid recurrence prevention.
Planning Preventive and Predictive maintenance schedule and adherence of the same.
Manpower planning and Utilisation for Breakdown and Preventive Maintenance.
Resolve equipment related Quality issues on line.
Implementing TPM activities on line.
Responsible for 5'S, QCC activities, Kaizens, Dupont Standards.
Spares Planning for Reliable Maintenance.
Generating ideas for Power reduction and Implementation.
Shift scheduling and safety planning of team of 25 team members.
2. Statutory requirement, Licence:
Ensure procurement of material as per safety norms
Fulfilment of Statutory requirement of weights and measure.
3. Audits:
Review the status of various documents (records of calibration, statutory & safety requirements of equipment's etc) for various internal and external audits.
Follow up with the area in charges for closure of non- conformities highlighted during the audit inspections along with necessary supporting documents in a timely manner.
Stakeholder Profiles & Nature of Interactions
Internal
PPC
Production targets; Production as per sequence & priority.
Product mix
Maintenance manager
Line availability and breakdown issues, TPM support
Quality
(CQ /SQIG/VQA)
Part quality issue & Improvement
Supply Chain
Availability of daily material availability
Stores
Material handling and consumables
Quality Manager
Production defects and rectification;
DRR & DRL improvement and action closures
Safety Manager
Line and production safety
HR
Manpower requirement
Training needs fulfillment
Technical Services
Line facility management, Support to Achieve MOP targets
External
Contract Labor
Manpower performance
Suppliers
Material fitment, defect issues
Desired Candidate Profile

• 10-12 years' experience in Engineering/Manufacturing/Automobile/ Auto Ancillary.
• In depth Knowledge of Manufacturing processes and systems.
• In depth Knowledge of Machine components and their functions.
• Knowledge of SAP PM Module, Engg drawings, Dimensional system.

Skills & Competencies

• Design (Autocad, Catia etc)
• Negotiation Skills.
• CMM inspection
• Inventory Management.
• Analytical and Strategic Thinking
• Communication and Interpersonal Skills
• Adaptability & Flexibility

Skills Required