Job Description

Purpose of the Role
Manufacturing (Engine Assembly & Testing ),PVBU - Ahmedabad - Responsible for Manufacturing of Engine Assembly & Testing, Develop Delivery & Productivity action plan and its implementation ,Loss Analysis, Process issue on line, DWM management with Strong Analytical skill and vigil on Safety and quality of line.
Job Responsibility
Independently manage Activity for Mfg activities for Engine Assembly & Engine Testing
Engine Assembly & Engine Testing DPR, OEE, Loss Report and Action Plan
Adherence to Daily Production Plan
Process Issues / Quality issues Resolution related to NCI
Engine defect identification and root cause analysis
New model Line set up , line setup and ramp up
Capacity improvements through debottlenecking and improvements
Rejection system-implementation of zero rejection concept
Revenue cost reduction -initiatives for implementation and practice Improvement idea generation and implementation
Interaction with all support functions and concern resolution with the help of CFT
Generate Safety working culture
Develop improvement culture
Knowledge of quality systems and adherence
Implementation of TPM in Machining
Driving cost reduction, Power cost Reduction & productivity improvement projects
Safe operation of Machineries
Coordinate with line management on a regular basis
Immediate & quick actions on Layer Audit points & SLA points
Enhance the skill level of team members by conducting technical training / on job training
Departmental MIS preparation
Routine reports preparation
Stakeholder Profiles & Nature of Interactions
Internal:
People Management / IR issue handling / conflict Management. Intra-Departmental-Review progress. Review quality issues and cost escalations.
External:
Suppliers Understand new technology roadmap. Review development progress. Critical issue management. Understand Systems and dependencies.
Service Providers Engage for new competency and capacity extension. Review technology and progress.
Desired Candidate Profile
Minimum education qualification: B.E. / B. Tech. (Mechanical / Automobile)
Minimum experience requirement: 5-10 years
Working knowledge requirement:
Engine Assly & testing Manufacturing process.
Hands On Exposure on Pari Conveyor Systems, ADT cold test benches, FEV Hot test beds, ASRS/AMR Technologies, Apriso Digitization System, BOSCH DC tools & MSNRs,Sealant Dispensing Systems, Vision Systems, Robots, Siemens Based Control Systems.
Exposure to Engine Systems Like Crank Case, Head, Crank Shaft, Cooling Systems, Oil Circuits, Combustion Systems, Fuel Systems, EMS Systems Etc.
Quality Tools and its application like CMM, QDAS, Data monitoring and analysis , Problem solving tools & techniques such as - Cause- Effect, Control charts, Pareto analysis , Kaizen, QFD , Six Sigma, SPC, MSA ,PFD, Control Plan, WIS, PFMEA,TQM,DWM Etc.
People Management / IR issue handling / conflict Management
MOST understanding, Line Balancing and Work content reduction
TPM Principles and application
IATF 16949 & Quality systems
Dupont Safety Standards, HIRA, Safe Work Zone, AIA Preparation & Analysis.
Skills & Competencies
To be comfortable to own higher responsibility with the ever-evolving industry dynamics and be receptive to change
To be ready to work in very lean set up and drive a young team delivering aspirational targets everyday
Need to have a leaders mindset -Ability to motivate the team, Learn from team and lead the team, innovative thinking, communication skills and customer approach
Differentiating quality mindset is the key aspect. Need to have strong commitment to doing the best job at every step to deliver the highest quality of products from lines
Possessing mindset to actively participate and contribute taking end to end ownership. Compliance with standards, identification of issues, implementing solutions, continuous improvement and create strong quality culture