Job Description

CAD-Based Mechanical Design & Ownership

Lead the mechanical design of Hybrid UAV subsystems and payload interfaces using advanced parametric CAD tools (preferably PTC Creo).



Develop and maintain complex CAD trees, system layouts, and 3D model integrity across revisions.



Drive modular and scalable design practices are in line with product architecture.

TAD (Tooling & Assembly Definition)

Must be proficient in TAD principles with hands-on experience in tooling and assembly strategies.



Prepare assembly BOMs, jigs and fixture interfaces, and support design-to-assembly planning.



Contribute to design improvements based on ease of assembly, maintainability, and ergonomics.

PLM Integration

Experienced in Product Lifecycle Management (PLM) systems for version control, workflows, and digital thread management.



Familiarity with Windchill PLM or equivalent for part structures, release cycles, and change management.

Structural Design & Collaboration

Sound understanding of structural analysis fundamentals (loads, boundary conditions, safety factors, fastener design, etc.).



Ability to interpret FEA results, collaborate with analysis teams, and optimize design based on structural feedback.

Material Engineering & Manufacturability

Strong knowledge of materials (metals, polymers, composites) with a clear understanding of process-specific constraints.



Evaluate designs for manufacturability, cost efficiency, and reliability using DFM, DFX, and material selection tools.



Prior experience working with high-performance materials, injection molding, and machining processes is advantageous.

Additive Manufacturing & 3D Printing

Well-versed in 3D printing techniques (FDM, SLA, SLS, MJF, DMLS, etc.).



Ability to select suitable printer types, grain structures, material properties, and post-processing requirements based on the use-case.

Cross-Functional Collaboration

Work closely with systems engineering, integration, sourcing, testing, and manufacturing teams.



Take ownership of the design deliverables, resolve cross-domain design issues, and ensure on-time maturity of the mechanical stack.



Support V&V (Validation & Verification) activities and ensure that mechanical designs are compliant with technical specs and regulatory needs.

Root Cause Analysis

Should be capable to understand physical behavior, correlate with design definition and derive root causes in collaboration with CFT.

SKILLS & QUALIFICATIONS:

Bachelor's or master's degree in mechanical engineering, Aerospace Engineering, or a related discipline.



8+ years of experience in mechanical product design, preferably in aerospace, UAVs, or robotics.



Proficiency in 3D CAD modeling (preferably Creo), TAD, and GD&T.



Experience in PLM/PDM platforms, ideally Windchill.



Exposure to FEA results interpretation and collaborative optimization with analysts.



Knowledge of DFX, DFM, and high-performance material-process pairing.



Hands-on experience with 3D printing tools and decision-making for rapid prototyping vs. end-use applications.



Strong documentation and presentation skills.

Job Location:

Mumbai

Education:

Aerospace EngineeringBachelor's or master's degree in mechanical engineering

Experience:

8 + yrs