Job Description

Roles & Responsibility ;

High Pressure Die Casting (HPDC) Foundry

Operate and maintain HPDC machines (Buhler, Toshiba, Zitai, or equivalent).
Support process improvements, kaizen, and cycle-time reduction initiatives

Execute

preventive maintenance, and breakdown troubleshooting

. Optimize casting parameters to minimize defects like porosity, cold shuts, and shrinkage. Coordinate with stores

and spares management

.

CNC Maintenance

Carry out

preventive, predictive, and corrective maintenance

for VMC, HMC, and turning centers. Troubleshoot

mechanical, hydraulic, electrical, and CNC control systems

(Fanuc, Siemens, Mitsubishi). Manage

spindles, ball screws, lubrication, and coolant systems

to ensure machine reliability. Assist in

new CNC installation, commissioning, and line integration

. Monitor MTBF/MTTR and maintain equipment health records.

Robotics (Fanuc & Yaskawa)

Perform

routine maintenance, backup & restoration of robot programs, and safety checks

. Troubleshoot and rectify

robot errors, servo alarms, encoder issues, and path deviations

. Optimize

robot motion paths and cycle time

for die casting, spraying, extraction, and handling. Support

end-of-arm tooling (EOAT) maintenance

and sensor calibration. Coordinate with vendors for upgrades, retrofits, and training. Maintain

robot safety compliance (interlocks, guarding, and emergency stop systems)

.

Aluminum Melting & Holding Furnaces

Oversee operation and maintenance of

melting and holding furnaces

(electric/gas-fired). Monitor

burners, refractory lining, pumps, and temperature control systems

. Ensure proper functioning of

charging systems, crucibles, and ladles

. Troubleshoot

thermal, electrical, and mechanical issues

in furnaces. Implement preventive maintenance schedules for

furnaces, ladles, and metal transfer systems

. Ensure energy efficiency, temperature accuracy, and compliance with

safety/environmental norms

.

Documentation & Compliance

Maintain records of breakdowns, preventive maintenance schedules, and spares usage. Prepare

root cause analysis reports

and implement corrective actions. Ensure compliance with

IATF 16949, ISO 14001, OHSAS/ISO 45001

standards. Drive

5S, TPM, and safety culture

across the shop floor. Execute

preventive maintenance, and breakdown troubleshooting

. Optimize casting parameters to minimize defects like porosity, cold shuts, and shrinkage. Coordinate with stores

and spares management

. Support process improvements, kaizen, and cycle-time reduction initiatives.

Required Skills and Qualification;

HPDC process expertise (defect analysis, die performance, shot control). CNC maintenance & troubleshooting (Fanuc, Siemens, Mitsubishi). Robot programming & maintenance (Fanuc iPendant, Yaskawa DX100/200, MotoSim preferred). Strong analytical, diagnostic, and problem-solving abilities. Exposure to lean manufacturing, TPM, and predictive maintenance techniques. Good communication, team leadership, and vendor coordination skills. Proven experience in High-Pressure Die Casting operations, with at least 5 to 8 Years of hands-on experience in a manufacturing environment. Strong leadership skills, with the ability to effectively manage and inspire a diverse team of employees Education in Diploma and Degree in Mechanical / Electrical engineering or manufacturing Strong mechanical and manufacturing experience
Job Types: Full-time, Permanent

Pay: ₹30,000.00 - ₹40,000.00 per month

Benefits:

Health insurance Provident Fund
Education:

Diploma (Preferred)
Experience:

5 total work: 1 year (Required)
Work Location: In person