Inspect plastic parts at start-up, in-process, and final stages.
Check parameters: shrinkage, warpage, sink marks, flash, short shots, colour variation, burn marks, bubbles, weld lines, etc.
Verify raw materials (granules, masterbatch, additives) meet quality standards.
Approve initial samples and first-off parts before production.
B. Documentation & Compliance
Maintain inspection reports, rejection logs, and calibration records.
Prepare and update Quality Plans, SOPs, and Work Instructions.
Support ISO 9001, IATF 16949, and customer audits.
Ensure proper labelling and segregation of OK, Rejected, and Rework materials.
C. Process & Defect Analysis
Perform root cause analysis for dimensional, surface, or functional defects.
Collaborate with production to optimize process parameters (temperature, pressure, cycle time, cooling).
Recommend preventive measures to reduce scrap, rework, and rejection.
D. Team Leadership & Training
Supervise QC inspectors and checkers on the shop floor.
Train operators on defect identification, mould handling, and quality awareness.
Enforce discipline, safety, and 5S practices in quality and production areas.
E. Customer & Cross-Functional Coordination
Address customer complaints and coordinate corrective actions.
Support new product development (NPD) trials from a quality perspective.
Collaborate with production, maintenance, and design teams to ensure defect-free output.
Skills & Competencies
Knowledge of plastic moulding processes (Injection, Blow).
Understanding of plastic materials (PP, ABS, HDPE, PVC, Nylon, etc.).
Proficient in using measuring instruments: Vernier, Micrometer, Height Gauge, Profile Projector, CMM.
Problem-solving using RCA, CAPA, and 7 QC Tools.
Strong communication, documentation, and leadership skills.
Education & Experience
Qualification:
B.E / B.Tech in Mechanical, Plastic, or Polymer Engineering.
Experience:
3-6 years in Plastic Moulding Quality Control/Assurance (SME or Tier-2 preferred).
Preferred Exposure:
Packaging, FMCG, or plastic component manufacturing.
Job Type: Full-time
Pay: ₹300,000.00 - ₹400,000.00 per year
Work Location: In person
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