culture of quality, accountability, and continuous improvement
2. RQC (Raw Material Quality Control)
Ensure quality approval of
raw materials.
Establish inspection plans, testing standards, and supplier quality requirements
Monitor supplier performance and lead
supplier audits and development programs
Handle raw material non-conformances and corrective actions
3. In-Process & Foundry Quality Control
Ensure process controls across
melting, molding, core making, pouring, fettling, heat treatment, and machining
Implement SPC, control charts, and process capability studies
Reduce internal rejection, rework, and scrap
Support production for
right-first-time casting
4. Final Quality & Customer Assurance
Ensure compliance of final castings to
dimensional, metallurgical, and visual standards
Oversee
final inspection, testing, and dispatch approvals
Lead customer interactions for quality issues, audits, and APQP reviews
Manage customer complaints, 8D reports, and closure of corrective actions
5. Quality Assurance Systems
Maintain and improve
IATF 16949 / ISO 9001 / ISO 14001
systems
Ensure compliance with
APQP, PPAP, MSA, SPC, FMEA
Lead internal audits, management reviews, and external certification audits
Ensure document control, calibration, and traceability systems
6. Continuous Improvement & Problem Solving
Lead
root cause analysis (RCA)
using 7 QC tools, 5 Why, Fishbone
Drive
Kaizen, Six Sigma, Poka-Yoke
, and cost-of-poor-quality reduction
Track and improve KPIs: PPM, rejection %, customer complaints, audit scores
7. Compliance & Safety Support
Ensure compliance with automotive, environmental, and safety standards
Support EHS initiatives related to quality and process control
Key Skills & Competencies
Excellent customer handling and audit management skills
Strong analytical, leadership, and communication abilities
Proficiency in quality tools and problem-solving methodologies
Qualifications
Bachelor's Degree
in Mechanical / Metallurgy / Production Engineering
10+ years
of experience in automotive casting quality (with leadership exposure)
Certifications in