Job Description

- Quality Head (Machining Unit)

Location:

Kolhapur, Maharashtra

Reporting To:

Executive Director / Plant Head

Team Size:

3 Quality Engineers / Inspectors

Role Objective

The

Quality Head

is responsible for

end-to-end quality assurance

in the CNC machining unit, ensuring that

process quality

and

outgoing product quality

consistently meet customer, drawing, and PPAP requirements.

The role is

ownership-driven

, with clear accountability for

zero-defect mindset

,

system compliance

, and

customer satisfaction

.

Key Responsibilities1. Process Quality Assurance (Core Responsibility)

Establish, monitor, and continuously improve

process quality controls

across all CNC machining operations. Ensure adherence to: Control Plans Process Flow Diagrams PFMEA & linkage to shop-floor controls Define

in-process inspection stages

(first-off, patrol, last-off). Ensure correct usage of gauges, fixtures, and inspection methods. Drive

process capability (Cp / Cpk)

improvements where applicable. Identify and eliminate

process variation

and root causes of defects.

2. Outgoing Quality & Customer Compliance

Ensure

100% compliance of outgoing parts

with: Engineering drawings Customer specifications PPAP / APQP requirements Ownership of

final inspection & dispatch clearance

. Review and approve: Inspection reports Dimensional layouts CMM reports Prevent defect leakage through

robust final quality gates

. Act as the

single point of responsibility

for outgoing quality.

3. PPAP, Documentation & Quality Systems

Full ownership of

PPAP preparation, submission, and approval

: DFMEA / PFMEA Control Plans Process Flow Dimensional Layouts MSA, SPC, Capability Studies PSW Maintain and improve

quality documentation systems

. Ensure version control and traceability of: Drawings Inspection standards Quality records Lead

customer audits, third-party audits, and internal audits

.

4. Engineering & Technical Understanding

Strong understanding of

engineering drawings

: GD&T Datums, tolerances, surface finish, geometrical controls Ability to: Read and interpret

CMM reports

Correlate drawing requirements with inspection results Deep understanding of

CNC machining processes for castings

, including: Datum selection on cast components Machining challenges due to casting variation Fixture-related quality issues Collaborate with production and programming teams to improve manufacturability.

5. Team Management & Leadership

Lead and mentor a

team of 3 quality engineers / inspectors

. Allocate responsibilities across: In-process inspection Final inspection Documentation & PPAP Train team on: Drawing interpretation Inspection techniques Quality tools and problem-solving Build a

culture of ownership, discipline, and accountability

. Conduct performance reviews and skill development plans.

6. Problem Solving & Continuous Improvement

Lead

root cause analysis

using: 8D 5 Why Fishbone Own

customer complaints, internal rejections, and rework analysis

. Implement

corrective and preventive actions (CAPA)

. Drive reduction in: Rejections Rework Customer complaints Work closely with production, planning, and engineering for sustainable improvements.

7. Cross-Functional Coordination

Act as a bridge between: Production Engineering Planning Management Participate in: New part development discussions Process change approvals Drawing change impact assessments

Key Skills & CompetenciesTechnical Skills (Must-Have)

Strong knowledge of

PPAP / APQP

Engineering drawing reading & GD&T CMM report interpretation CNC machining process understanding (especially for castings) Quality tools: PFMEA, Control Plan, SPC, MSA, 8D

Managerial & Behavioral Skills

People management & leadership ability Structured thinking and decision-making Strong communication with shop-floor and management High ownership and integrity mindset Ability to say

"NO"

to dispatch when quality is at risk

Experience & Qualification

Qualification:

BE / Diploma in Mechanical or Production Engineering

Experience:

8-15 years in machining quality (preferably castings + CNC) Prior experience as

Quality Manager / Quality Lead

preferred Experience working with

OEM customers

(auto / off-highway / tractor / earthmover) is an advantage.

Success Metrics (How Performance Will Be Judged)

Outgoing quality PPM Customer complaints & audit scores PPAP right-first-time submissions Reduction in rework and internal rejection Stability and discipline in process controls
Job Type: Full-time

Pay: ₹20,000.00 - ₹40,000.00 per month

Work Location: In person