The Quality Engineer in a foundry industry ensures that all products meet the required quality standards throughout the manufacturing process. They are responsible for developing and implementing quality control systems, identifying process improvements, and ensuring customer satisfaction through defect-free casting components.
1. Quality Assurance & Control:
Implement and monitor
quality control procedures
at each stage (moulding, melting, pouring, fettling, machining, etc.).
Ensure compliance with
ISO, ASTM, BIS
, or customer-specific standards.
Perform
incoming raw material inspection
,
in-process inspections
, and
final inspection
of castings.
Utilize tools like
5 Why Analysis
,
Root Cause Analysis
,
Pareto Charts
, and
Fishbone Diagrams
.
2. Defect Analysis & Prevention:
Identify common casting defects like
porosity, shrinkage, cold shuts, blowholes
, etc.
Coordinate with production and design teams to investigate the
root cause
of defects.
Suggest process improvements to reduce rejection rates and
enhance yield
.
3. Testing & Documentation:
Oversee
mechanical testing
(tensile, hardness, impact),
chemical analysis
, and
NDT
(Ultrasonic Testing, Radiography, MPI).
Maintain
quality records
, including
test reports, calibration certificates
, and inspection reports.
Create and manage
Quality Control Plans
,
Inspection Standards
, and
SOPs
.
4. Supplier & Customer Interaction:
Evaluate and audit suppliers for quality compliance.
Manage
customer complaints
, perform
corrective and preventive actions (CAPA)
, and ensure timely resolutions.
Support
third-party inspections
and certification audits.
5. Continuous Improvement & Audits:
Participate in
Kaizen
,
6 Sigma
, or
Lean manufacturing
initiatives.
Conduct
internal quality audits
and support external audits (ISO 9001, IATF 16949 if applicable).
Drive
reduction in rework and rejection
through data-driven analysis.
6. Calibration & Tool Maintenance:
Ensure timely
calibration of measuring instruments
and gauges (Vernier, micrometer, CMM, etc.).
Train the quality team and production operators on quality tools and measurement techniques.
Coordinate With
.
DCS Group
Web Site- https://indiadcs.in/latest-job
Email- hr@indiadcs.in
*
8209004104
(Call & whatsApp)
*
Calling Time - 11:00 AM to 6:00 PM
WhatsApp Timing - 9:00 AM to 8:00 PM
Job Type: Full-time
Pay: ?360,000.00 per year
Education:
Bachelor's (Preferred)
Experience:
in foundry: 4 years (Preferred)
Work Location: In person
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