Job Description

- Sr Quality Engineer (Engineering/Manufacturing - Solids & Automation Technologies)

Job Title:

Senior Quality Engineer - Fabrication, Welding, Assembly, FAT & Trials

Department:

Quality Assurance / Quality Control

Reporting To:

Quality Manager

Location:

[Insert Location]

Job Purpose:

To oversee the quality of fabrication, welding, in-process activities, assembly, Factory Acceptance Tests (FAT), and performance trials. Ensure that all engineering equipment and systems meet technical, dimensional, and functional specifications before delivery to customers.

Key Responsibilities:1. Fabrication & Welding Quality

Inspect fabricated components such as screw conveyors, silos, hoppers, bin activators, mixers, and ducting assemblies.

Verify dimensional accuracy, fit-up, and visual standards of fabricated parts as per engineering drawings.

Monitor welding operations: WPS adherence, weld joint preparation, root pass inspection, and final weld finish.

Identify weld defects (undercut, porosity, cracks) and coordinate repair and rework.

2. In-Process & Stage-Wise Inspection

Conduct in-process inspection during sub-assembly and fabrication stages.

Approve key checkpoints before moving items to next process (machining, painting, assembly).

Ensure quality plans/checklists are followed at each stage.

Maintain records of stage inspections and deviations.

3. Assembly & Functional Testing

Inspect final assembly of mechanical, pneumatic, and automation components.

Validate alignment, fitment, bolt torqueing, sensor mounting, and panel connections.

Ensure component-level and system-level checks (e.g., valve actuation, screw rotation, mixer blade clearance).

Check cleanliness, painting, and aesthetic finish.

4. Factory Acceptance Testing (FAT) & Trials

Coordinate and conduct FAT along with customer and project teams.

Prepare FAT checklist, protocols, and test setup in advance.

Ensure trial operation (dry or live test) for screw conveyors, mixers, vibrators, diverter valves, etc.

Log performance parameters, vibrations, leakage, and function test results.

Get client sign-off and ensure all test certificates are filed.

5. Non-Conformance & Corrective Actions

Raise NCRs for fabrication defects, weld failures, or functional non-conformities.

Collaborate with production for immediate rework or rectification.

Support root cause analysis and implement CAPA.

Track NCR closure and update quality reports.

6. Documentation & Reporting

Prepare inspection reports, weld maps, FAT protocols, calibration logs, and quality dossiers.

Ensure traceability of materials and components used in assemblies.

Support internal audits and client document submission.

Maintain equipment-wise and project-wise quality records.

Key Skills & Competencies:

In-depth understanding of fabrication, welding (MIG, TIG, ARC), and assembly processes.

Skilled in interpreting fabrication drawings, weld symbols, and GD&T.

Proficient in using inspection instruments: vernier, gauges, DFT meter, spirit level, welding fillet gauges, etc.

Knowledge of WPS, PQR, visual inspection techniques, and dimensional QC.

FAT coordination, trial testing and client-facing inspection experience.

Strong documentation, NCR management, and communication skills.

Qualifications & Experience:

Education:

Diploma / B.E. in Mechanical or Production Engineering.

Experience:

5-8 years in quality inspection of fabricated engineering equipment with hands-on exposure to welding, assembly, and FAT.

Working Conditions:

Shopfloor-based role with regular exposure to fabrication, welding, and trial areas.

Coordination with design, production, and project teams.

Involvement in client inspections and FATs.

May include extended hours or urgent support during trials or dispatch readiness.

Job Types: Full-time, Permanent

Pay: ?25,000.00 - ?30,000.00 per month

Benefits:

Provident Fund
Work Location: In person