Job Description

Key Responsibilities

1. QMS Leadership & Standards Compliance (ISO & IATF)

Establish, implement, maintain, and continually improve the QMS in accordance with ISO 9001:2015 and IATF 16949:2016 standards. Serve as the primary liaison with external certification bodies, customers, and regulatory agencies during audits and site visits. Ensure that QMS processes deliver their intended outputs and report on the performance of the QMS and opportunities for improvement to top management (e.g., during Management Review Meetings). Promote awareness of customer requirements throughout the organization, ensuring the "Voice of the Customer" is paramount in decision-making.

2. Automotive Core Tools & Process Control

Lead the cross-functional implementation of Automotive Core Tools: APQP, PPAP, FMEA (DFMEA/PFMEA), MSA, and SPC. Manage the complete PPAP submission process for automotive customers, ensuring all brass components meet specific dimensional, material, and performance criteria. Oversee the development and maintenance of Control Plans and Process Flow Diagrams specific to brass forging, casting, and machining operations. Champion the use of statistical techniques (SPC) to monitor process capabilities on critical brass component dimensions.

3. Brass Industry Specific Quality Assurance

Oversee incoming inspection protocols for raw materials (e.g., brass rods, ingots), ensuring compliance with metallurgical standards (e.g., CW614N, C36000) and RoHS/REACH requirements. Develop specific quality criteria for common brass defects, such as porosity in castings, forging laps, machining burrs, and plating peeling. Implement in-process quality checks tailored to high-precision CNC turning and milling centers.

4. Auditing, Corrective Action & Continuous Improvement

Develop and manage the annual Internal Audit program (system, process, and product audits) utilizing IATF-qualified internal auditors. Lead problem-solving initiatives using disciplined methods (e.g., 8D, 5 Why, Fishbone) to address internal non-conformances and customer complaints (field failures/returns). Drive continuous improvement initiatives (Kaizen, Six Sigma methodology) to reduce scrap rates related to brass processing and improve overall operational efficiency. Manage the Calibration program for all critical measurement tools used in the brass manufacturing environment (e.g., micrometers, thread gauges, spectrometers).

Qualifications & Experience

Education:

Bachelor's Degree in Mechanical Engineering, Metallurgical Engineering, or Industrial Engineering.

Experience:

Minimum of 7-10 years of working experience in Quality Assurance within a manufacturing environment.

Mandatory:

At least 3 years in a leadership role overseeing IATF 16949 in the automotive supply chain (Tier 1 or Tier 2).

Strongly Preferred:

Direct experience in the brass or non-ferrous metal industry, involving machining, forging, or foundry operations.

Certifications:

Certified Lead Auditor for ISO 9001:2015 (Mandatory). Certified Internal or Lead Auditor for IATF 16949:2016 (Highly Preferred; must be willing to obtain immediately if not current). Six Sigma Green Belt or Black Belt is an advantage.

Skills & Competencies

Expert-level Knowledge of Core Tools:

demonstrated practical application of APQP, PPAP, FMEA, SPC, and MSA. Don't just know the acronyms; know how to use them to fix problems.

Metallurgical Aptitude:

Understanding the properties of brass alloys and how heat treatment, forging, and machining affect the final product quality.

Blueprint Reading:

Advanced ability to interpret complex engineering drawings, including Geometric Dimensioning and Tolerancing (GD&T).

Leadership:

Ability to influence senior management and drive change on the shop floor without direct authority over production staff.

Communication:

Excellent verbal and written communication skills, capable of handling high-pressure automotive customer interactions professionally.
Job Type: Full-time

Pay: ₹40,000.00 - ₹70,000.00 per month

Benefits:

Provident Fund
Experience:

QMR: 5 years (Required)
Work Location: In person