We are seeking a highly skilled and proactive Production Manager with strong expertise in
Cast Film Extrusion
used in hygiene/packaging applications. The ideal candidate will lead the entire production floor -- ensuring maximum productivity, quality consistency, machine uptime, safety compliance, and team performance. This role requires strong technical understanding of
extrusion lines, raw materials, downstream equipment
, and
mechanical troubleshooting
, along with exceptional planning and people management capabilities.
KEY RESPONSIBILITIES
Production & Process Management
Plan, execute, and monitor entire production operations across shifts
Achieve daily/monthly production targets with optimal machine utilization
Ensure correct recipe/settings for film specifications as per quality standards
Maintain process parameters to reduce waste and enhance productivity
Implement Lean Manufacturing and continuous improvement initiatives
Mechanical & Equipment Handling
Lead breakdown maintenance and coordinate preventive maintenance with the maintenance team
Diagnose and resolve mechanical issues on cast film extrusion lines and ancillary machines
Maintain spare parts inventory control and ensure minimum downtime
Quality Control & Compliance
Ensure film quality meets product specifications (thickness, GSM, properties, roll quality)
Work closely with QC for corrective & preventive actions (CAPA)
Drive root-cause analysis for deviations and recurring issues
Ensure adherence to plant safety, health, and environment standards (SHE)
Manpower & Team Leadership
Supervise production shift teams and allocate responsibilities
Train operators and technicians on machine handling and safety procedures
Foster discipline, teamwork, and performance improvements
Supply Chain Coordination
Coordinate with planning, purchase, and warehouse for raw materials availability
Optimize production scheduling based on demand forecasts
Monitor material consumption and reduce wastages/Scrap %
Documentation & Reporting
Maintain production logs, downtime records, wastage reports, and KPI dashboards
Support audits - ISO, internal audits, regulatory inspections
Drive SOP development and establish standard work practices
KEY SKILLS & REQUIREMENTS
Category
Requirements
Education
Diploma / B.Tech in Mechanical, Polymer, Chemical Engineering or related fields
Experience
2 years and above in Cast Film Production / Plastic Extrusion industry
Technical Must-Haves
Cast film line operation, mechanical troubleshooting, quality parameters understanding
Software Skills
Production MIS, MS Excel, ERP (Odoo added advantage)
Behavioral Skills
Leadership, decision-making, problem solving, communication
KPIs / PERFORMANCE METRICS
Production Output vs Plan
Machine Uptime %
Scrap/Waste Ratio
Quality Rejection Rate
Energy Efficiency & Cost Reduction
Safety Incidents & Compliance Score
Training & Skill Enhancement Score for Team
Job Types: Full-time, Permanent
Pay: ?30,000.00 - ?50,000.00 per month
Benefits:
Provident Fund
Ability to commute/relocate:
Chakan, Pune, Maharashtra: Reliably commute or planning to relocate before starting work (Preferred)
Education:
Diploma (Required)
Work Location: In person
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