Responsible for overseeing all aspects of the manufacturing process for pressure vessels, ensuring efficient, high-quality, and on-time production.
Role requires strong leadership, technical expertise in pressure vessel fabrication, and a commitment to safety, quality, and continuous improvement. The Production Manager will manage production schedules, optimize resource utilization, motivate and develop the production team, and ensure compliance with all relevant industry standards (e.g., ASME, PED) and company policies.
1. Production Planning & Management:
Develop and implement production plans, schedules, and forecasts based on sales orders, material availability, and resource capacity.
Monitor production progress against targets, identifying and addressing any deviations or bottlenecks.
Optimize workflow and production processes to maximize efficiency, reduce lead times, and minimize waste.
Coordinate with Planning, Engineering, Procurement, and quality departments to ensure smooth information flow and project execution.
Manage inventory levels of raw materials, work-in-progress, and finished goods to ensure optimal stock without excess.
2. Team Leadership & Development:
Lead, mentor, and motivate a team of production supervisors, fabricators, welders, fitters, and other production personnel.
Conduct performance reviews, provide constructive feedback, and identify training needs for team members.
Foster a positive and productive work environment that encourages teamwork, skill development, and continuous improvement.
Ensure adherence to company policies, procedures, and disciplinary guidelines.
3. Quality Assurance & Control:
Collaborate with the Quality Control department to establish and maintain rigorous quality standards throughout the production process.
Ensure all pressure vessels are manufactured in compliance with relevant codes (e.g., ASME Boiler and Pressure Vessel Code, PED etc.), customer specifications, and internal quality procedures.
Oversee in-process and final inspections, non-destructive testing (NDT), and hydrostatic testing.
Implement corrective and preventive actions (CAPA) for any quality non-conformities.
Promote a "right first time" culture within the production team.
4. Safety, Health & Environment (SHE):
Create a strong safety culture, ensuring strict adherence to all company safety policies and procedures.
Conduct regular safety audits and risk assessments in the production area.
Ensure all machinery and equipment are maintained in safe working condition and operators are properly trained.
Investigate and report all incidents, near misses, and accidents, implementing corrective actions to prevent recurrence.
Ensure compliance with all environmental regulations related to manufacturing operations.
5. Resource Management:
Effectively manage labor, machinery, and material resources to meet production goals.
Identify opportunities for automation and process improvement through the adoption of new technologies and methodologies.
Oversee the maintenance and upkeep of all production equipment and machinery.
Control production costs, including labor, materials, and overheads, within budgetary limits.
6. Continuous Improvement:
Drive continuous improvement initiatives using lean manufacturing principles (e.g., 5S, Kaizen, Six Sigma).
Analyze production data to identify areas for improvement in efficiency, quality, and cost.
Implement best practices and innovative solutions to enhance productivity and competitiveness.
Qualifications:
Bachelor's degree in Mechanical Engineering, Production Engineering, or a related field.
[Minimum 8-12 years] of progressive experience in production management within a heavy fabrication industry, specifically in pressure vessel manufacturing.
In-depth knowledge of pressure vessel design codes and standards (e.g., ASME Section VIII Div. 1 & 2, PED).
Strong understanding of various fabrication processes including cutting, rolling, forming, welding (SMAW, GTAW, SAW, FCAW), machining, and testing for pressure vessels.
Proven experience with NDT methods (UT, RT, MPI, LPT) and hydrostatic testing.
Demonstrated ability to lead, motivate, and manage a diverse production team.
Excellent planning, organizational, and problem-solving skills.
Strong communication (verbal and written) and interpersonal skills.
Proficiency in production planning software and Microsoft Office Suite.
Knowledge of health, safety, and environmental regulations relevant to manufacturing.
Certifications in welding, NDT, or quality management.
Experience with ERP systems
Ability to work in a manufacturing environment, which may include exposure to noise, dust, and varying temperatures.
May require standing, walking for long hours.
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