Job Description

Job Title:

Production In-Charge - Activation Process - Rotary Kiln

Location:

Ponnapuram Village, Dharapuram Taluk, Tirupur District, Tamil Nadu

Company Overview:

Carbonmax Advantech Pvt Ltd is a fast-growing manufacturer of coconut shell-based steam activated carbon with fully integrated infrastructure including rotary kiln-based activation, granulation, post-activation processing, and advanced value addition units for acid-washed, powdered, impregnated, pelletized, and catalytic carbon. The company is poised for significant scale-up and innovation in the production of high-performance carbon materials for environmental, industrial, and energy storage applications.

Position Summary:

We are seeking a

Production In-Charge - Activation Process

to manage day-to-day operations of the rotary kiln-based steam activation line. The ideal candidate will be responsible for planning, supervising kiln operations, coordinating with supporting departments, managing production yield and efficiency, and ensuring high-quality activated carbon output. The role requires strong technical knowledge of rotary kiln processes and hands-on leadership to guide kiln operators and helpers in a 24x7 production environment.

Key Responsibilities:Production Planning & Execution:

Prepare and implement daily and weekly activation schedules in line with plant capacity and sales demand. Ensure timely feeding of granulated charcoal and smooth operation of steam activation kilns. Adjust operational parameters (temperature, residence time, steam flow) to meet target product specifications.

Kiln Operations Management:

Monitor performance of Jumbo Rotary Kilns and the pilot R&D kiln. Ensure optimal burn-off rates, residence time, and steam utilization. Maintain detailed records of shift operations, process deviations, and kiln downtime.

Team Supervision:

Supervise kiln operators, feeding staff, and helpers across shifts. Assign shift duties, conduct performance reviews, and ensure adherence to SOPs. Provide on-the-job training in rotary kiln safety, operation, and efficiency.

Yield & Quality Optimization:

Maximize production yield by reducing overburn, underburn, and conversion loss. Work closely with the Quality Assurance team to meet Iodine, CTC, moisture, and ash content targets. Support troubleshooting and corrective actions in response to QA deviations.

Cross-Functional Coordination:

Liaise with the Maintenance department for routine and preventive maintenance of kilns, blowers, and steam systems. Coordinate with the Process Engineering team to implement optimization trials and upgrades. Interface with QA/QC team for real-time quality feedback and COA release readiness.

Reporting & Documentation:

Maintain logs of daily production, steam consumption, downtime, charcoal input, and activated carbon output. Prepare shift reports and submit daily yield analysis to the Production Manager. Implement standard process documentation for compliance and traceability.

Eligibility Criteria:Qualification:

Diploma / B.E. / B.Tech in Mechanical, Chemical, Production, or Industrial Engineering

Experience:

4-8 years in rotary kiln operation in activated carbon, cement, refractory, or mineral processing industries

Technical Skills:

Hands-on experience in operating rotary kilns for thermal treatment or activation Working knowledge of process instruments, steam systems, and safety protocols Basic understanding of burn-off, surface area, and product characteristics of activated carbon

Software & Documentation:

Exposure to ERP systems (production modules) Proficiency in MS Excel, process logs, and reporting formats

Languages:

Tamil (mandatory) English (working level) Hindi (preferred for worker coordination)

Key Competencies:

Shift planning and team supervision Process adherence and optimization Communication and inter-department coordination Safety-first mindset and problem-solving approach

Reporting To:

Production Manager - Activated Carbon Plant

Employment Type:

Full-time | On-site | Shift-based

Compensation & Benefits:

Monthly Pay: ?30,000 - ?45,000 (based on experience) Performance-based incentives Statutory benefits including PF and ESI On-site canteen and accommodation facilities

Schedule:

Rotational Shift Work (Day & Night) 6-Day Work Week (Sunday Off or Rotational Off) Weekend availability in case of plant emergencies

Supplemental Pay:

Shift Allowance Overtime Pay Year-End Bonus

Ability to Commute/Relocate:

Ponnapuram, Dharapuram Taluk - Must be willing to relocate or commute reliably. On-site factory accommodation is available.

How to Apply:

Send your updated resume to:

hr.factory@carbonmaxtech.com

Subject Line: "

Application - Production In-Charge - Activation Process

"
Contact:

+91 99434 99855

for application status or inquiries

Job Types: Full-time, Permanent

Pay: ?20,000.00 - ?35,000.00 per month

Benefits:

Food provided Health insurance Provident Fund
Schedule:

Day shift Monday to Friday Weekend availability
Supplemental Pay:

Overtime pay Yearly bonus
Ability to commute/relocate:

Dharapuram, Tamil Nadu: Reliably commute or planning to relocate before starting work (Preferred)
Work Location: In person