The Production Head will be responsible for managing end-to-end production operations of the Lighting Division, ensuring output meets Quality, Delivery, Cost, Safety & Productivity targets (QDCSP). The role demands strong knowledge of automotive lighting processes, manpower handling, IATF standards, and continuous improvement tools.
Key Responsibilities :
1. Production Planning & Control
Plan, schedule, and execute daily/weekly/monthly production targets.
Ensure optimum utilization of machines, manpower & materials.
Monitor WIP, inventory levels, and achieve 100% adherence to production plan.
2. Quality & IATF Compliance
Ensure production processes comply with IATF 16949 & ISO requirements.
Implement & monitor process controls, Poka-Yoke, SOP adherence, WI, CP, PFMEA.
Coordinate with Quality team for defect reduction, in-process quality, and customer complaints.
3. Team Management
Lead, guide & monitor supervisors, line leaders, and production operators.
Conduct daily production meetings & review performance.
Ensure adequate training for team on 5S, Safety, Quality, and Productivity.
4. Process Improvement & Lean Practices
Implement Kaizen, 5S, Lean Manufacturing, SMED, Standard Work, and cycle-time improvement.
Reduce rejection, rework, and downtime through root cause analysis.
Achieve continual improvement in OEE, productivity & cost savings.
5. Coordination & Communication
Work closely with Quality, Maintenance, PPC, Stores & Tool Room for smooth operations.
Liaison with Management for daily & monthly MIS reports.
Support NPD team during proto builds, trials, and SOP.
6. Safety & Compliance
Ensure adherence to safety standards, PPE usage & safe work environment.
Conduct safety audits and eliminate unsafe conditions.
KPIs (Key Performance Indicators) :
Production planning vs actual (PPA)
OEE improvement
In-process rejection & rework reduction
On-time delivery (OTD)
Manpower efficiency & skill utilization
IATF audit compliance (0 major non-conformance)
Cost saving through lean & Kaizen initiatives
Customer complaint reduction
Qualifications :
B.E./Diploma in Mechanical/Automobile/Electrical/Production.
5-10 years experience in Automotive Lighting / Plastic Molding / Assembly.
Strong knowledge of IATF 16949, 5S, Lean, QMS tools.
Leadership & people management skills.
Knowledge of Injection Molding, Ultrasonic Welding, PCB fitting (if applicable), Assembly line processes.
Job Type: Full-time
Pay: ₹500,000.00 - ₹800,000.00 per year
Work Location: In person
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