Plant Head / General Manager / Director of Operations
Job Type:
Full-Time
Position Summary:
We are looking for a highly skilled and results-driven
Head of Production
to oversee and manage the entire production operations of our pipe fittings manufacturing facility. The ideal candidate will be responsible for planning, coordinating, and controlling manufacturing processes to ensure efficient production of high-quality fittings while meeting delivery targets, cost objectives, and safety standards.
Lead daily, weekly, and monthly production planning to meet customer requirements and order deadlines.
Optimize use of resources including manpower, machinery, and materials to maximize efficiency.
Monitor production schedules and adjust as necessary due to material delays, machinery downtime, or other disruptions.
Process & Operations Oversight
Oversee all stages of production (forging, casting, machining, heat treatment, pickling, polishing, threading, assembly, etc.).
Ensure all pipe fittings (elbows, tees, reducers, flanges, etc.) are manufactured according to drawings, specifications, and relevant standards (ASME, ASTM, ISO, etc.).
Implement and monitor key production metrics (OEE, yield, cycle time, etc.).
Quality & Compliance
Coordinate closely with QA/QC to maintain consistent product quality and reduce rejection/rework rates.
Ensure all production processes comply with ISO, safety, and regulatory standards.
Support root cause analysis and corrective actions related to production issues or customer complaints.
People Management
Lead and manage the production team including supervisors, line managers, and operators.
Ensure adequate training, motivation, and discipline to maintain high team performance.
Implement shift planning and overtime control to ensure adequate coverage and labor cost management.
Maintenance & Equipment
Coordinate with maintenance team to ensure machine availability, preventive maintenance schedules, and minimal downtime.
Propose and implement improvements in production technology and automation where applicable.
Cost & Inventory Control
Monitor and control production costs, wastage, and scrap.
Ensure proper inventory management of raw materials, WIP, and finished goods in coordination with the stores and procurement departments.
Continuous Improvement
Drive lean manufacturing, 5S, and Kaizen initiatives to improve efficiency and productivity.
Identify bottlenecks and implement process improvements.
Key Requirements:
Education:
Bachelor's degree in Mechanical/Production/Industrial Engineering or related field. Master's degree or certifications in production management/lean manufacturing is an advantage.
Experience:
Minimum 10 years of experience in a production leadership role in the pipe fittings or heavy engineering industry, with strong knowledge of manufacturing operations and quality standards.
Technical Skills:
Familiarity with standards such as ASME B16.9, B16.11, B16.5, ASTM, MSS-SP, etc.
Strong understanding of metal forming, machining, welding, heat treatment, and finishing processes.
Proficiency in production planning software, ERP systems, and MS Office.
Soft Skills:
Strong leadership and team management abilities.
Excellent organizational and problem-solving skills.
Good communication and decision-making skills.
Ability to work under pressure and manage multiple priorities.
Compensation:
Attractive salary based on experience, along with performance-linked incentives. Includes benefits such as health insurance, travel/conveyance, and growth opportunities.
How to Apply:
Please send your updated resume and a brief cover letter to
[palak@topazpiping.com]
with the subject line:
"Application for Head of Production - Pipe Fittings"
Job Types: Full-time, Permanent
Pay: From ?60,000.00 per month
Benefits:
Paid sick time
Provident Fund
Work Location: In person
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