To ensure smooth and efficient production processes by executing the production plan, managing shop floor operations, maintaining quality and safety standards, and improving productivity.
Key Responsibilities:
1.?Production Planning & Execution
Execute the Daily Production Plan as per PPC targets.
Allocate manpower shift-wise based on production requirements.
Monitor hourly/daily production status and take action on shortfalls.
Ensure batch-wise traceability and maintain SWIP flow between workstations.
2.?Process Control & Monitoring
Supervise the process stages: coil winding, assembly, dipping, curing, and testing.
Ensure process parameters are maintained as per control plan.
Conduct first-piece approval at start of shift/changeover.
Regularly update SOPs and work instructions in consultation with QA.
3.?Manpower Supervision
Supervise line operators, line technicians, and support staff.
Conduct on-job training for new or cross-functional operators.
Maintain skill matrix and operator performance tracking.
Ensure discipline, attendance, and shift handover protocols are followed.
4.?Quality & Rejection Control
Support Quality team for in-process checks and final inspections.
Lead rejection analysis using 5 Whys, Pareto, and Fishbone diagrams.
Drive corrective and preventive actions (CAPA) on production lines.
Ensure no mix-up of OK/NOK material in proces.
Exposure to quality tools: 7 QC Tools, 5 WHY, 8D, CAPA,A3 etc
5.?Process Improvement & Lean Initiatives
Conduct time study, line balancing, and process standardization,8 Waste Analysis.
Implement 5S, Kaizen, Poka Yoke, and other Lean tools on shopfloor.
Identify bottlenecks and suggest automation or layout improvements.
Participate in cost reduction and productivity enhancement projects.
6.?Documentation & Reporting
Maintain Hourly Production Reports,Daily Production Reports (DPR), shift logs, and downtime records.
Generate OEE (Overall Equipment Effectiveness), Yield, and Rejection dashboards.
7.?Safety & Compliance
Ensure compliance with safety protocols, PPE usage.
Conduct toolbox talks and participate in safety audits.
Identify and report near-misses, unsafe acts/conditions.
Maintain fire exits, evacuation routes, and machine guards in working condition.
Required Technical Skills:
Preference will be given to candidates who have worked as Production Engineers on fully automatic production lines and have experience in handling electronics product assembly lines.