The Process Control Lead is responsible for establishing, monitoring, and improving manufacturing processes to ensure consistent quality, efficiency, and compliance with standards. The role focuses on process optimization, control systems, root cause analysis, and cross-functional coordination to achieve operational excellence.
Key Responsibilities
Process Control & Monitoring
Define, implement, and monitor process control parameters and SOPs
Ensure process stability, capability, and repeatability across production lines
Establish control plans, process flow charts, and work instructions
Process Improvement & Optimization
Identify process variations, inefficiencies, and quality issues
Lead root cause analysis using tools such as 5 Why, Fishbone, SPC
Drive corrective and preventive actions (CAPA)
Implement productivity, yield, and cycle-time improvement initiatives
Quality & Compliance
Ensure compliance with quality standards (ISO, IPC, Six Sigma, or industry standards)
Coordinate with QA/QC teams for audits, validations, and inspections
Reduce rejection, rework, and process deviations
Cross-Functional Coordination
Work closely with production, maintenance, engineering, and SCM teams
Support new product introduction (NPI) and process validation
Ensure smooth process handover from engineering to production
Team Leadership & Training
Guide and mentor process engineers, technicians, and operators
Conduct process training and awareness programs
Promote standardization and best practices
Documentation & Reporting
Maintain process documentation, change management records, and control plans
Prepare process performance reports and KPIs for management review
Skills & Competencies
Strong knowledge of manufacturing and process control methodologies
Hands-on experience with process monitoring and control systems
Expertise in root cause analysis and continuous improvement tools
Understanding of quality systems and compliance requirements
Good leadership, communication, and coordination skills
Proficiency in MS Excel and ERP/MES systems
Educational Qualifications
Bachelor's Degree / Diploma in Engineering (Mechanical / Electrical / Electronics / Industrial / Chemical)
Preferred Industry Experience
* Manufacturing / Electronics / Automotive / EMS / Process Industries
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