Job Description

Job Responsibilities:

Handle, Maintain and troubleshoot all Special Purpose machines of engine Assembly. Trouble shooting and Diagnose and resolve issues with Vision Systems, demonstrating proficiency with Basler, Gigi, and Cognex platforms. Use Maximo for Maintenance (MFM) to document all maintenance activities (crisis and planned); provide quality assurance of MFM inputs to enable in-depth data analysis Ability to handle the DC tools Breakdown and fastening system. Use of PLC Step 7 knowledge to resolve daily issues. Coach and maintain Safety, Quality and Productivity to ensure objectives are met through following standardized work. Build Team Leader and Team Member capability. Handle the Breakdown of in Process Verification (IPT) Stations. Operation standard updating & performing ISO related activities for Maintenance. To analyze day to day issues with the help of IT tools like QLSCM, Tools net, LMA, & Qworx. Execute and prioritized daily maintenance activities (predictive, preventive and crisis maintenance) and ensure full utilization of work force while optimizing available opportunities for all maintenance. Promote and ensure continuous improvement in the team (e.g., safety, MTTR, MTBF, OEE, PM vs Actual, cost, and efficiency) Develop and ensure Preventive / Predictive maintenance schedules, BBQ and ensure alternatives to run production smoothly in engine assembly. Ensure spares management and timely calibration of tools / equipment's Support and coach team to enhance 6 sigma mindsets to resolve issues and improve efficiency. To develop the team leads and team members with respect to the skill sets required
Develop & implement Autonomous maintenance for minor maintenance activities



Education Qualification : Engineering Degree / diploma (Electrical/Electronics/Instrumentation ) Number of Years of Experience. : 5-8 years Professional Exposure : Responsible for mechanical / electrical Breakdown management for Assembly shop floor. Skill & Knowledge requirement. : Exposure to Engine Assembly machines is must exposure to Handling People and interpersonal skills with Automobile

Knowledge,
Any Other requirement : Atlas Copco controller, ABB robot, Sciemetric, Camera

Competencies / Skills:

Good knowledge about electrical & controls Good knowledge of Sciemetric system. .Exposure to Crisis Maintenance, Autonomous Maintenance, Preventive Maintenance & predictive Maintenance. Good exposure to Siemens PLC ABB, Scimetric ,Atlas copco tools, contactor logics etc. Should have handled the MOS system for any manufacturing shop in ford. Expertise in Maximo, QAD, FIS, DMS,QTS,QLSCM,QWORKs systems for supporting line activities and analysis. Should have knowledge of problem solving and reporting tools Six Sigma DMAIC, why-why analysis,4D,5D & 8D. Should be able to analyze & take countermeasures for process & maintenance breakdowns. Should have working knowledge of ISO (Quality &Safety). * Should have good soft skill, shop floor management skills. Should have experience of handling a team at shop floor like conflict management.