1.Key Responsibilities A. Production & Process Control
Plan and execute daily powder coating production activities to meet targets.
Ensure correct pre-treatment, coating thickness, curing temperature, and finishing standards.
Monitor process parameters and adjust equipment settings as needed.
Maintain proper loading/unloading of components on the conveyor/booths.
B. Quality Assurance
Ensure product quality based on customer specifications and internal quality standards.
Conduct visual inspections, DFT checks, adhesion tests, and gloss tests.
Take corrective action in case of defects like orange peel, pinholes, shade variation, or poor adhesion.
Coordinate with the Quality Department for regular audits and improvements.
C. Material & Inventory Management
Manage stock of powder, chemicals, hooks, masks, and consumables.
Check powder consumption, wastage, and initiate replenishment when needed.
Ensure proper storage and handling of powder as per MSDS guidelines.
D. Manpower Management
Allocate work to operators, helpers, and painters based on skill and requirement.
Provide training on safety practices, equipment handling, and process quality.
Monitor attendance, discipline, and productivity of team members.
E. Equipment Maintenance
Ensure preventive maintenance of powder coating booths, guns, ovens, and conveyor systems.
Report breakdowns and coordinate with the maintenance team for quick rectification.
Maintain logs for equipment performance and service records.
F. Safety & Compliance
Ensure the team follows safety practices, PPE usage, ventilation norms, and fire safety.
Maintain housekeeping standards (5S) in the coating area.
Adhere to environmental regulations for waste disposal and chemical handling.
G. Documentation & Reporting
Maintain daily production reports, rejection analysis, and powder consumption logs.
Update process parameters and maintain SOPs and work instructions.
Provide reports to management on production, issues, and improvement actions.
2. Skills & Competencies
Strong knowledge of powder coating process, pre-treatment, and equipment.
Ability to detect and resolve coating defects.
Leadership and manpower handling ability.
Knowledge of safety guidelines and ISO standards.
Good communication and problem-solving skills.
Basic computer skills (MS Excel, ERP entry preferred).
3. Qualifications & Experience
Diploma / ITI / Degree in Mechanical or related field.
3-7 years of experience in powder coating, surface treatment, or painting operations.
Experience in conveyorized powder coating systems is an added advantage.
Job Types: Full-time, Permanent
Pay: ₹20,000.00 - ₹30,000.00 per month
Benefits:
Flexible schedule
Food provided
Health insurance
Life insurance
Provident Fund
Work Location: In person
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