Job Description

: Mid-Level- Polyethylene Foam Extrusion Operations

Location: Nigeria

Key Responsibilities:

1. Production Management

Oversee day-to-day operations of PE foam extrusion lines (EPE, XLPE, IXPE, etc.). Plan, monitor, and achieve production targets in line with company objectives. Ensure optimal utilization of raw materials, energy, and manpower. Develop and implement standard operating procedures (SOPs) for extrusion and lamination processes.

2. Process Optimization & Quality Control

Monitor process parameters (temperature, pressure, line speed, etc.) and make real-time adjustments to maintain quality standards. Troubleshoot extrusion defects (uneven cell structure, poor expansion, discoloration, etc.). Collaborate with the Quality Assurance team to ensure compliance with product specifications. Drive continuous improvement programs for yield, scrap reduction, and process stability.

3. Equipment Maintenance & Technical Support

Coordinate with maintenance teams for preventive and corrective maintenance of extruders, chillers, compressors, and ancillary equipment. Ensure minimal downtime and fast recovery from technical faults. Evaluate and recommend upgrades or modifications for machinery and tooling.

4. Team Leadership & Training

Lead and mentor shift supervisors, line operators, and technicians. Conduct training on machine operation, safety, and process best practices. Foster a culture of accountability, safety, and performance excellence.

5. Planning & Reporting

Collaborate with the supply chain team for raw material planning (LDPE, talc, butane, color masterbatch, etc.). Monitor production KPIs -- OEE (Overall Equipment Effectiveness), yield, and energy consumption. Prepare and present weekly/monthly production performance reports.

6. Health, Safety & Environment (HSE)

Enforce safety protocols and maintain compliance with environmental regulations related to extrusion operations. Ensure safe handling and storage of raw materials, particularly flammable blowing agents.

Qualifications & Experience:

Bachelor's Degree

in Polymer Engineering, Chemical Engineering, Mechanical Engineering, or a related discipline.

Minimum 6-8 years

of hands-on experience in

PE foam extrusion

(EPE, XLPE, IXPE, or similar). Proven track record in managing high-output extrusion lines and production teams. Strong knowledge of

extruder operation

,

die design

,

foam density control

, and

process troubleshooting

. Familiarity with

butane or LPG-based expansion systems

,

lamination

, and

slitting

operations. Excellent leadership, analytical, and problem-solving skills. Prior experience in

African or international manufacturing environments

is an added advantage.
Job Type: Full-time

Pay: ₹13,916.76 - ₹36,373.69 per month