Methods Engineer

Year    TS, IN, India

Job Description

Analyse complex customer drawings, specifications, and 3D models to define

the optimal manufacturing sequence and processes for precision aerospace

components.

2. Develop detailed manufacturing process sheets (routings) including machine

selection, tooling requirements, fixture design concepts, cutting parameters,

and inspection points

3. Develop Process plan for NPI Parts (Aero-Engine parts)

4. Part Prove-out (FAIR and PPAP)

5. APQP / PPAP (PFMEA & CP and other elements) documentation

6. Ensure zero non-conformances in NPI Development / Documentation

7. Collaborate with CNC programmers to ensure the generated programs align

with the planned processes and achieve desired part quality and efficiency

8. Provide technical guidance for optimizing machining strategies for complex

geometries and tight tolerances on 3-axis and 5-axis CNC machines

9. On-Time NPI Parts Development

10. Ensure compliance to all relevant customer, legislative and technical policies

and standards

11. Ensure application of manufacturing process controls within their area of

accountability

12. Handle Audits for various customers

13. Drive a culture of zero defects within the organization and drive product right

first time.

14. Right First Time Part Prove-out - NPIs

15. Compliance to system audits - zero compliance issues.

16. General understanding of manufacturing processes; Exposure to APQP

(Advanced Product Quality Planning)

17. Exposure to Shopfloor, CNC Programming & APQP (Advanced Product

Quality Planning)

18. Responsible for developing robust manufacturing process sheets from

customer drawings and specifications, ensuring optimal efficiency, quality, and

cost-effectiveness.

19. Ensure all processes comply with aerospace industry standards (e.g.,

AS9100), customer-specific requirements, and internal quality procedures.

20. Ability to create and modify 3D models and generate toolpaths as needed to

support process planning.

21. Participate in Root Cause Analysis (RCA) for non-conformances and

implement corrective actions.

22. Work closely with design, quality, production, and supply chain teams to

ensure seamless execution of manufacturing plans.

23. Ensure all processes comply with aerospace industry standards (e.g.,

AS9100), customer-specific requirements, and internal quality procedures.

Identify opportunities for process improvement, cost reduction, and efficiency

gains in manufacturing operations.

Preferred Skills:

a. Experience with specific aerospace materials (e.g., Inconel, Titanium,

Aluminium alloys).

b. Knowledge of DFM (Design for Manufacturability) principles.

c. Experience with manufacturing execution systems (MES) or ERP

systems.

d. Certifications in Lean Manufacturing, Six Sigma, or relevant

quality standards.

Job Types: Full-time, Permanent

Pay: ₹600,000.00 - ₹1,200,000.00 per year

Benefits:

Food provided Health insurance Leave encashment Provident Fund
Work Location: In person

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Job Detail

  • Job Id
    JD4152441
  • Industry
    Not mentioned
  • Total Positions
    1
  • Job Type:
    Full Time
  • Salary:
    Not mentioned
  • Employment Status
    Permanent
  • Job Location
    TS, IN, India
  • Education
    Not mentioned
  • Experience
    Year