Job Description

For all the Heat and Mass transfer calculations
Stoichiometric calculations
To prepare P&ID ,PFD for the manufacturing process
Debottlenecking of process equipments
Troubleshooting
Effective Utilisation of equipments to increase the productivity
To train the subordinates w.r.t documentation and Heat/Mass transfer operations
Timely reporting to the head of department
To verify the Change control ,other relevant PE documents
Transformation of Tech pack/Tech transfer procedure to PD Lab and implementation in plant with suitable equipments
To know the unit process associated with Tech pack
To follow the safety as per HSE company's policy
To Know and Prepare the HAZOP study with evaluation of Reaction calorimetry and thermal screening units
To upkeep all the documents required for regulatory and non regulatory audit
RESPONSIBILITIES
Management
Leadership and Commitment
To achieve the targets of new products implementation in the desired schedule
To procure or help for the new suggested equipments
To coordinate with projects,Engg,PD lab,Instrumentation and production for smooth functioning
To ensure the Process and cleaning validation of the process and equipments are performed.
To find out deviations and their investigation reports are prepared
Performance review of plant personnel's
Sanctioning of leave.
To instruct Preparation of documents and checking newly prepared document
Revision of documents as per necessity with the help of QA
Preparation of daily report.
Ensures all production activity are performed as per SOPs.
Ensure monthly,quarterly and yearly performance reports are prepared
Ensure & Co-ordination with all associated departments
RESPONSIBILITIES
Internal Communication
To ensure that safety compliance is followed as per HAZOP recommendation
To participate in conducting internal audits.
To communicates to Quality control for inprocess testing & results
To communicate with stores for general material & raw material requirement
Training
To conduct training to all subordinates s involved in department on various aspects of quality, manufacturing activity, safety.
To find out training need to subordinate and conduct the training
Risk Management
Process Safety
To ensure that PSSR done after any modification and before starting any new
To ensure that risk assessment done after any modification and before starting any new product.
To ensure available adequate PPE to all the subordinates
To know the reaction Hazards and HAZOP completion with all the recommendations are implemented
Product Stewardship
To ensure that the material Charging / unloading & process parameters followed as per written procedure in Teck pack
Environment
To ensure all ventilation & AHU running condition within the specified range limit.
Deviation Control
Accident Investigation and Reporting
To report all near-miss, minor , major injuries, incident, chemical spillages as per reporting procedure in prescribed format.
Inspections
Conduct task behavior observations weekly
Linkages within/outside the organization
Internal
PD Lab
Production
QC
QA
Projects
Engineering
External
To liaison and communicate effectively with vendors related to service provision
Ensure ordered Engineering spares are available
People management
Ensure that adequate quality man-power is available in the department for smooth functioning
Ensure everyone in the department is performing with the responsibility
Ensure the ability of the manpower is strengthened to cope up with the requirement
Ensure all the dept staff are performing as per Job responsibility defined and timely updation in case of any amendment
Skills/Attributes
Leadership /People Management
Training
Communication
Technical
Identify and analyzing the problems
To know the procedures of process engineering
Knowledge
Process Chemistry and MSDS of applicable products (RM/FG/Packing etc)
Mass Transfer and Heat transfer operations
Thermodynamics
Process safety

Skills Required