Experience of Tractor assembly Mfg. process -should have worked in Tractor Mfg line in either- Farm equipment, or equivalent TCF line in Auto.
Should be able to define Tractor assembly processes, including special processes, with Quality requirements inbuilt in the processes and Testing schemes.
Aware of Final assembly lines of Automobiles/Farm machinery along with Tractor / Vehicle Lines experience is must.
Knowledge of Layout making on Auto Cad with various options to optimise and facility planning for each line stations and sub assembly stations. Material movement finalisation along with trolleys design approvals. Installation and commissioning of assembly line equipment such sub assembly station, Pressing machines, Main line conveyors, Assembly tooling, Testing, Tightening, Sealant dispensing, Riveting . Filtration, Low-cost automations, POKAYOKES, Material handling trolleys.
Knowledge of Basic assembly process like Tightening, floats, sealant application
Alignment ,Bearing pressing , Various testing equipment along with conceptualisation for any special requirements .
Special Knowledge of CRDI technology ,Electronic controls will be preferred
Preparation of Budget ,RFQ, Comparison of suppliers , Requisition documents preparation, Planning and coordinating of Trials at supplier end and commissioning in House .
Hands on experience on making of Process sheets ,PFA,SOP PFMEA, and digitisation of assembly process along with various assembly tools like DC nut runners, preload measurement ,Oil seal and bearing pressing etc.
Basic knowledge of Industrial engineering like Line balancing, Work content measurement, Takt, NVA identification, VSM ,Productivity improvement ,Manpower estimation.
Design approval capability of assembly fixtures , equipment, Testing facilities , Material Handling trolleys etc.
Preparation of Process FMEA, PFD, Control Plans & SOP for new models
Prepare, execute & impart training to manufacturing/QA for new model assembly process
Establish & monitor assembly process during Gen-1/Gen-2/Seeding/Pilot batches
Audits of processes and system during SOVP & support for APPAP closure
Preferred IndustriesManufacturingManufacturing and PrManufacturing & TradEducation QualificationBE (Mechanical, /Production/Automobile)General Experience8-10 years for BE & 10-12 years for Diploma engineerCritical ExperienceSystem Generated Core SkillsQuality Assurance (QA)Process Failure Mode Effects Analysis (PFMEA)Statistical Process Control (SPC)Six SigmaProcess PlanningCertified Reliability Engineer (CRE)BudgetingInstallation & CommissioningCommissioningProductivity ImprovementCapacity EnhancementLean ManufacturingContinuous Process ImprovementTotal Productive Maintenance (TPM)Continuous ImprovementTotal Quality Management (TQM)Quality Management System (QMS)Production Part Approval Process (PPAP)Process MappingControl Plan - Quality ManagementCost OptimizationSystem Generated Secondary Skills