Job Description

Responsibilities & Key Deliverables

1. Manufacturing feasibility study for new Equipment requirements in existing facilities/New Facility
2. Developement of equipment architecture to connect it with peripheral devices
3. Review, validate & Ensure Integration of equipments with PLC and Robot as per design.
4. New product planning -
Ensure Correctness of new equipment scope and by various Benchmarking, comparisions & feasibility studies.
Prepare of RFQ for Robotic & manual lines with equipment requirements.
Confirm Equipment Sweat existing equipments to maximum.
Validate all equipment specs are conjunction with process, Controls & Robotic team.
5. Hands on Experience in Equipments such as Weld gun, Robots, Weld Controller, Conveyors, Rails, balancers, Stud & Nut welders, Turn table, Trunions, Motors, Drives, Sealer systems etc.
6. Prepare Utility requirement for body shop & conduct detailed review with utility team.
7. Preparation fo equipment standards & Installation standards.
8. Ensure Line builder adherance of RFQ techicals, terms & conditions and timely delivery.
9. Ensure adherance of stand checksheets for Design, approval & buyoff of fixtures at supplier end.
10.Conducting FMEA & MFMEA for Various Body shop processes & equipments.
11. Control Installation & commisionning of Brown field & Green Field projects.
12. Support Production team to resolve line issues & prove Equipment Capability.
13. Develop Virtual Commissioning cells & ensure 100% adherance in SImulation.
14. Benchmark OEM architecture for its TCP effectiveness

Preferred Industries

Automobile

Education Qualification

B.E. Mechanical / Electrical / Electronics / Production

General Experience

10-14yrs

Critical Experience

1. Hands on experience on trouble shooting of equipments like Robot,Manual weld gun,weld controller,hoist,Conveyor system,sealer syatem,Co2 welding ,Stud welding m/c.ertc
2. In depth knowledge on Equipment engineering & its working principal of above equipments.
3. In Depth knowledge of equipment parameter setting (Spot welding,stud welding,co2 welding,sealer system)
4. Body shop tools and Equipment planning.
5. Techno/Commercial Comparisons amongst different Suppliers.
6.Knowledge of robotic welding process and Manual BIW Making process
7. Feasibility study of BIW shop equipments like (Guns,Robots ) configuration finalization ,Planning, Installation and try out trouble shooting.
8. Fault finding and troubleshooting of equipments.

System Generated Core Skills

Capacity Planning

Communication Skills

Customer Sensitivity

Influencing Skills

Interpersonal Skills

Project Management

Project Planning & Execution

Risk Analysis

Resource Planning

Strategic Planning

Product Knowledge -Vehicle System

Feasibility Analysis

Benchmarking

Process Knowledge - Body Shop

Automation

Corrosion Protection Techniques

Product Planning

Fixtures

Procurement

Requirement Analysis

Equipment Evaluation & Selection

Process Knowledge - Manufacturing

Maintenance Metrics

Data Collection

Mean Time Between Failures (MTBF)

Mean Time To Repair (MTTR)

Request For Quotation (RFQ)

RFQ

Machinery Failure Mode and Effects Analysis (MFMEA)

Six Sigma

Quality Assurance (QA)

System Generated Secondary Skills