Job Description

Overall Responsibility: Get the Design Input from Sales & Marketing for our Own Product, Customer\'s products, specifications and input from Production, QC & Supplier and convert the Design Input to Design Output i.e. 2D / 3D Drawings, Specification Data Sheet, Bill of Material, Reference Design / Company Engineering Standards, Production Process Control Parameter, Acceptance Criteria, Engineering Change Note, Revised design documents. Carry-out Design Review / build prototype to check the feasibility for manufacturing, Product Specification / Features, Product Aesthetics etc. Carry-out Design Verification / Validation before finalizing design. Preparing and Updating of Company Standards related to all Products Take Part in LEAN and 5S activities. Responsibilities &Duties: Co-ordinate with Sales Team to get Design input from the Customer. Study the design input (Customer supplied drawings, specifications & special requirements) and check the feasibility to manufacture the product as per design input. Prepare comparison between the design input & design output. Get the approval from Sales / Customer for design output before commencing the production. Reduce Process Cycle Time and Non-value added activities. Practice 5S activities in design section. Collaborate with design engineers & carry out dimensional drawing (2D / 3D) / design of components based on our product design/customer supplied model drawings, sketches to achieve economy in manufacturing, including undertaking feasibility for Manufacturability & Assembly studies if required. As required, Conduct Product Performance Test & Evaluate the Test Result for finalizing drawing and specifications. Create and maintain documents & drawings for components / products, Specification Standards, Bill of Material (create Item code and BOM in ERP) in ERP timely manner, including consumables, DxF documents, part programs etc. Create Data Bank for Material / Component Specifications, National/International Standards, Technical Literature / Books. Carryout Design Review with related people before releasing New Design to manufacture and take necessary actions Release of Product Drawings for manufacturing to PPC, Purchase, QC and Production. Preparation of Product BOM in ERP Ensure Product and Process specification details are incorporated in the drawings. Prepare and update Company Standards for Raw Material, Components and Process Parameters Issue of Design Change Note for any change in drawing/specification & get implemented. Scrutinize the Deviation Note, technically and get approved from Sales / Customer as necessary. Preserve Customer supplied Drawings / documents for stipulated time by the customer. Ensure the completeness of drawings before issuing to the user. Keep record of Controlled Copies of Drawings / Specifications issued to Production, QC, Purchase, Suppliers, Sales and Customers. Ensure to use, as far as possible, Standardized & Common material & Items for new designs Analyze Customer\'s issue related to design / QC and take corrective / preventive actions Work closely with Purchase, QC, PPC, Production & Customers to resolve design issues manufacturing and production engineers to ensure products & parts are designed for manufacture. Carryout Value Engineering to reduce the Cost of Material, Manufacturing Operational Cost. Use of standardized parts in design. Reduce numbers of Non-conformities in design arise from production, QC and Customers Resolve Customer\'s complaints regarding product performance and other related issues. Meet with customers, listen to their product specifications and translate their requests into designs. Development / Assessment of Suppliers. Provide Training to design people to enhance skill, knowledge, competence, behavior etc. Ensure compliance to Legal and statutory requirements are met while designing the product. Maintain and follow ISO 9001 procedures & work instruction, keep & updates the related records, take corrective and preventive actions on the non-conformities observed and actions taken for continual improvements. Follow the Schedule for ISO 9001 Audits & corrective actions on the audit observations and non-conformity noted during the audit.

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