Job Description

Overview:
Job Overview:
To foster an engaged environment at site to deliver improved performance YOY by impactful coordination among cross functional team, building capability for front line team and anchoring site performance through identifying key insights from gap analysis and streamlining standard process for unit operation.

• Lead Manufacturing Excellence Agenda under TPM umbrella in Plant to deliver Best in Class performance.
• Drive TPM culture by making site as TPM COE.
• Developing TPM dashboard and establishing review mechanism
• Act as facilitator for driving Engagement, Capability built for frontline team through skill mapping
• Driving M&W / ODS program to improve site performance
• Drive and monitor plant led productivity projects in Power Steering & also driving LSS belts
• Driving coordination on Deep dive agenda at site and consolidation on savings potential
• Driving & coordinating site SET capability across platforms
• Engage with Region LSS and M&R Leads and drive horizontal replication of BPTs
• Driving PeMM coordination effectively for the site (with PM and JH leads )

Responsibilities:
Responsibilities:
OPERATIONAL EXCELLENCE:
TPM Implementation in the plant

• Prepare Master plan for TPM AM & PM Pillar steps
• Develop Pillar KPMs linked to Circle KAIs to adhere compliance on Master plan
• TPM dashboard based on governance, capability & execution
• Coordinate the Steering committee meetings & Pillar meetings
• Coordinate AM PM joint meeting on downtime review to improve Technical Availability
• Establish effective Tag Management System & Work order system
• Coordinating MIAP- PeMM action plan follow up review with PM team
• Establish loss data monitoring system in plant & feedback on key losses through PQCDSM
• Support PM circles through effective coordination with JH
• Implement 5S in Process & Packaging unit operations
• Conducting CPM audits & raise std of maintaining plant equipment in like new condition
• Driving daily JH program on shop floor
• Organising engagement events like Kaizen event, OPL event, WED, FS Week , Safety week
• Training of new joiners and constructing Induction Orientation program
• On the job training for enabling multiskilling (Skill Mapping Exercise)
• Collaborating with QA to contribute in streamlining maintenance practices in plant ( AIB FS)
• Conducting monthly M&R scorecard review with BU M&R lead

M&W / ODS

• Promoting ODS discipline to track Key KPIs and identifying gaps - coordinating daily review
• Uploading sector Measure Up template with in time line to report plant performance
• Conducting M&W health check for the site & identify gaps to improve performance

LSS productivity

• Driving LSS KL & GB belts to deliver site productivity
• Contributing through LSS capability development YOY working with LSS BB resource
• Ensuring Power Steering entry compliance of Projects & financials with in agreed timeline
• Ensuring Tollgate review with BU LSS to mature the project in timely manner

Deep Dives at Site

• Coordinating with P&P to support site on Deep Dive agenda
• Consolidating on savings potential through coordination among different teams in DD
• Establishing Action follow ups documents to carry out review on monthly intervals
• Establishing coordination with Sector to get update on Best Practice Tools

SET Capability build

• Extending Support in Coordinating SET School at site - connecting with P&P & MOS
• Actively be part of SET IPS initiatives at site
• Consolidating on IPS capability need at Site through analysis and present it to Plant Head

Qualifications:
Qualifications:

• Engineering Graduate with min 5 years of industry experience.
• Should have min 3-6 years hands on experience for implementing TPM / Manufacturing Excellence with a system process driven organization; only from Manufacturing set-up.
• Completion of Certified TPM Facilitator course will be desirable.
• Completion of LSS Green Belt Course will be desirable.