Job Description

Job Role:

To ensure uninterrupted operation of all welding-related equipment by executing timely preventive, predictive, and breakdown maintenance, and leading a team of maintenance technicians to meet production targets and safety standards.

Job Responsibilities:

Monitor and ensure proper functioning of welding robots (e.g., Fanuc, Yaskawa), spot welding machines, and MIG/MAG welding equipment. Lead troubleshooting and quick resolution of breakdowns with minimal impact on production. Analyze root causes of frequent failures and implement corrective actions. Plan and execute preventive maintenance schedules for all welding systems. Monitor equipment health through predictive tools (e.g., thermography, vibration, current analysis). Maintain documentation of all maintenance activities Supervise and guide a team of maintenance technicians during shifts. Train junior staff on safe maintenance practices and new technologies. Coordinate with production and quality teams to prioritize maintenance tasks. Monitor spare part consumption, plan for critical spare stocking, and coordinate with the store/purchase team. Maintain history cards, breakdown logs, and daily checklists for each machine. Ensure compliance with safety standards while performing maintenance. Conduct safety audits and participate in hazard identification and risk assessments (HIRA).

Competencies / Skills:

Functional/Technical:

Knowledge of resistance welding (spot, seam), arc welding, robotic welding, weld gun maintenance, and transformer systems. Familiarity with robotic welding cell setup and backup/restoration procedures. Hands-on with PLC/servo systems (Mitsubishi, Siemens preferred) in welding cells. Ability to read electrical and pneumatic diagrams. Hands-on with PLC/servo systems (Mitsubishi, Siemens preferred) in welding cells. * Knowledge of SCA sealer system, Graco E-flow pump, Stud welder, SEW and Fanuc Turn table