: 8+ years in quality management, with a minimum of 5 years in heavy fabrication and transformer tank manufacturing.
Education
: B.E./B.Tech. in Mechanical Engineering
Certifications:
Certified Lead Auditor (ISO 9001:2015) and NDT Level II certification in UT/RT
Key Responsibilities
oDevelop and Maintain QMS: Establish, implement, and maintain a robust Quality Management System (QMS) in compliance with ISO 9001:2015 standards and other relevant certifications.
oRegulatory Compliance: Ensure all fabrication, welding, inspection, and testing procedures adhere to national and international standards, and specific customer requirements.
oAudit Management: Lead and manage all internal, external, customer, and third-party audits. Drive closure of all Corrective and Preventive Actions (CAPA) arising from audits or non-conformances.
oInspection and Test Plans (ITPs): Oversee the preparation, approval, and rigorous execution of detailed ITPs for all stages of tank fabrication, including cutting, bending, welding, sand/shot blasting, and painting/surface treatment.
oMaterial Quality: Manage Incoming Quality Control (IQC) for all raw materials (e.g., steel plates, sections, pipes) and bought-out items (e.g., valves, accessories) to ensure they meet specifications and have proper Mill Test Certificates (MTCs).
oWelding and Fabrication: Directly supervise welding quality control, ensuring compliance with Weld Procedure Specifications (WPS) and Welder Qualification Records (WQR/WPQR). Oversee Non-Destructive Testing (NDT) activities (DP, UT, Radiography) and final dimensional inspections.
oPressure and Leak Testing: Be responsible for hydrostatic pressure testing, vacuum tests, and leak tests of transformer tanks as per design and customer specifications.
oSurface Treatment: Ensure the quality of surface preparation (shot/sand blasting) and the final painting system (adherence, DFT checks) as per required standards and paint specifications.
oData Analysis: Monitor and analyse key quality metrics, including 5 Whys, rework cost, and cost of poor quality (COPQ).
oProblem Solving: Lead cross-functional teams using structured methodologies like Root Cause Analysis (RCA), 8D, and FMEA to investigate major internal and external non-conformities and customer complaints.
oImprovement Initiatives: Drive continuous improvement initiatives such as Kaizen etc to reduce defects and scrap and increase process efficiency.
oTeam Management: Train, mentor, and lead the team of quality engineers and QC inspectors.
oCustomer and Vendor Interaction: Act as the primary technical point of contact for customer quality inspections and sign-offs. Work closely with the supply chain team to establish and improve supplier quality assurance (SQA).
oInter-Departmental Coordination: Collaborate with Production, Planning, Engineering, and Design teams to embed quality processes from the initial design stage through to final dispatch.
Skills
8+ years of experience in quality assurance/control, with a minimum of 5 years in a managerial role within a heavy fabrication, transformer tank manufacturing environment.
In-depth, practical working knowledge of Indian and international fabrication standards (IS, IEC, ASME, AWS/ISO welding codes).
oExperience in welding technology, NDT methods, and industrial painting/surface preparation.
oStrong knowledge of the ISO 9001:2015 standard and audit management.
Competencies
oStrong Leadership and People Management: Ability to lead, motivate, and develop a technical team.
oAnalytical and Problem-Solving Skills: Expertise in statistical analysis and structured problem-solving (e.g., 8D, 5 Whys).
oAttention to Detail: Meticulous approach to documentation, inspection reports, and process adherence.
oExcellent Communication: Strong verbal and written communication skills in English and Hindi, capable of effective communication with customers, auditors, and shop-floor personnel.
oResult-Orientated: Proven track record of successfully reducing Cost of Poor Quality (COPQ) and improving quality metrics.
Interested candidates please share your resume on below email ID :- snehal.desai@kryfs.com
Job Type: Full-time
Pay: Up to ₹900,000.00 per year
Work Location: In person
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