Position: Lab Chemist - Foundry
Department: Foundry Lab
Reporting To: Plant Head
Location: Foundry - Sand Casting Manufacturing Unit
Job Purpose
To ensure consistent chemical composition, sand properties, and metallurgical quality of castings through systematic testing, analysis, control, and documentation, thereby reducing rejection and ensuring customer & export quality compliance.
Key Responsibilities
Perform chemical analysis of molten metal and cast samples using:
Spectrometer / Wet Chemical Analysis
Ensure compliance with grade-wise composition (CI, SGI, Alloy Iron, etc.).
Maintain records of heat-wise chemical results.
Suggest alloy additions and corrections to melting in coordination with Melting In-charge.
Conduct regular sand laboratory tests, including:
Moisture content
Green Compression Strength (GCS)
Permeability
Compactability
Grain Fineness Number (GFN)
Clay content / LOI
Monitor return sand, new sand & bentonite addition.
Ensure molding sand parameters are maintained as per process standards.
Monitor and control melting, pouring, and cooling practices through data analysis.
Support reduction of casting defects such as:
Blowholes
Sand inclusion
Shrinkage
Hard spots
Chemical mismatch
Coordinate with production, molding & melting teams for corrective actions.
Maintain lab test registers, reports, calibration records, and SOPs.
Support ISO / IATF / customer audits.
Ensure traceability of:
Heat number
Test results
Casting batches
Analyze rejection data and provide root cause analysis.
Participate in process improvement & cost reduction initiatives.
Implement standardization of test methods.
Ensure proper handling and storage of chemicals.
Job Type: Full-time
Pay: ₹28,000.00 - ₹32,000.00 per month
Benefits:
Food provided
Health insurance
Paid sick time
Provident Fund
Work Location: In person
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