Job Description

1. Purpose of the Role

The Junior Quality Engineer is responsible for

monitoring, inspecting, and ensuring the quality of aluminium cast components

in accordance with

customer specifications, quality standards, and internal procedures

. The role involves supporting quality control activities across

incoming materials, in?process casting, finishing, and final inspection stages

.

2. Key ResponsibilitiesA. Incoming Quality Control (IQC)

Inspect

incoming aluminium ingots, alloys, master alloys, and consumables

as per specifications. Verify

heat numbers, chemical composition reports, and supplier test certificates

. Maintain

incoming inspection records, test reports, and material traceability

. Segregate, tag, and raise

Non?Conformance Reports (NCR)

for rejected materials. Assist in supplier quality issues and corrective action follow?ups.

B. In?Process Quality Control (IPQC)

Monitor and inspect

casting processes

such as: Melting and metal treatment Pouring / Injection Solidification and cooling Check critical parameters including:

Melt temperature

Degassing effectiveness

Die / mould temperature

Perform

in?process inspections

for defects such as: Porosity Shrinkage Cold shuts Misruns Cracks Ensure

work instructions and control plans

are followed on the shop floor. Support production teams in

process discipline and quality adherence

.

C. Final Inspection & Testing

Carry out

final inspection of cast products

as per drawings and customer requirements. Perform

dimensional inspection

using tools such as: Vernier calipers Micrometers Height gauges CMM (basic operation, if applicable) Assist in

mechanical testing

such as: Hardness testing Tensile testing (sample preparation support) Coordinate for

chemical analysis and metallurgical testing

where required. Ensure

only approved material is released for dispatch

.

D. Defect Analysis & Non?Conformance Handling

Identify and record

casting defects

with proper documentation. Support

root cause analysis (RCA)

using tools like: 5 Why Analysis Fishbone Diagram (Ishikawa) Assist in implementing

Corrective and Preventive Actions (CAPA)

. Track rejection trends and assist in

quality improvement initiatives

.

E. Quality Documentation & Records

Maintain and update quality records including: Inspection reports Test certificates NCR reports Rejection and rework records Support documentation for:

ISO 9001 / IATF 16949

(if applicable) Customer audits Internal quality audits Ensure

document control and record traceability

are maintained.

F. Customer Quality Support

Assist senior quality engineers in: Customer complaints analysis Preparation of

8D reports

Sample inspections and approvals Participate in

customer audits and visits

, providing inspection data and reports. Support

PPAP documentation

preparation (under guidance).

G. Calibration & Quality Tools

Assist in maintaining

calibration schedules

for measuring instruments. Ensure usage of

calibrated instruments only

on shop floor. Support implementation of basic quality tools such as: Control charts Check sheets Histograms

H. Health, Safety & Housekeeping

Follow

safety procedures

related to molten metal handling and inspection areas. Ensure

proper use of PPE

during inspections. Support

5S and housekeeping activities

in quality inspection areas. Report any

unsafe conditions or practices

immediately.

3. Authority

Authority to

reject non?conforming material

(with intimation to senior quality personnel). Authority to

stop processing of defective batches temporarily

until reviewed. Authority to raise

quality alerts and NCRs

.

4. Key Skills & Competencies

Basic knowledge of

aluminium casting processes

Understanding of

casting defects and inspection techniques

Ability to read

engineering drawings and tolerances

Basic knowledge of

quality systems and ISO standards

Good communication and coordination skills Willingness to work in

shop?floor environment and shifts

5. Qualifications & Experience

Diploma / BE / BTech in

Mechanical / Production / Metallurgical Engineering

0-2 years experience in

aluminium casting or foundry quality

Freshers with foundry exposure may also be considered

6. Key Performance Indicators (KPIs)

Reduction in process and final rejection rates Timeliness and accuracy of inspection reports Compliance to quality procedures Support in solving recurring quality issues Audit and customer feedback
Job Type: Full-time

Pay: ?20,000.00 - ?30,000.00 per month

Benefits:

Cell phone reimbursement Health insurance Paid sick time Paid time off Provident Fund
Work Location: In person