Job Description

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Role & Responsibilities: (Key accountability areas)

• Supervising and leading Instrumentation & Electrical maintenance.
• Tracking expenses and overseeing the budget for Instrumentation & Electrical maintenance.
• Hands on experience on troubleshooting/Configuration/Programming skills of DCS (Preferably Delta V) /SCADA/BMS (Preferable DesigoCC-Siemens), Field instruments (Level, Temperature, Flow, pH, TOC, Conductivity etc.), ON/OFF & Control valves maintenance, Weighing Balances, Electrical system, Fire alarm/Gas detection system, PLC/HMI and to ensure their working standards.
• Creating and implementing maintenance procedures.
• Conducting regular inspections of the instruments & electrical equipment to detect and resolve problems.
• Planning and managing all Instrumentation repairs, Trouble shooting, Calibration and installation activities.
• Ensuring adhere to the safety policies and procedures.
• Provide input for the annual budget process for the Engineering department, monitor adherence to budget.
• Documenting and preparing daily progress reports, Energy/Power Reports, and maintenance logs.
• Overseeing Spares stock and ensure no down time due to spares non availability.
• Good experience on Instrumentation & electrical related maintenance of Reactors, Centrifuges, ANFDs, Process Vessels, Vacuum Pumps, Powder Handling/Charging system, Heat Exchangers, Scrubbers, ETP/ZLD equipment maintenance etc.
• Installation and Commissioning of Instruments/Electrical system and Qualification/Validation of Process equipment
• Manage all Instrumentation & Electrical maintenance systems and personnel to ensure all work orders are completed within the parameters of the CMMS (Computerized Maintenance Management System) in a timely and quality manner.
• Ensure the development and adherence to all production equipment preventative maintenance and Calibration schedules.
• Contract with outside service providers for various facility and equipment-related maintenance needs.
• Manage the Instrumentation department's compliance to company safety policies, work instructions, and procedures.
• Manage the Instrumentation department's quality metrics (on time investigation closure, corrective action implementation, on time document updates).
• Evaluate/improve production maintenance processes to optimize productivity and quality.
• Monitor MTTR/MTBF and Production lost Hours due to Instrument/Electrical failures and ensure necessary measures for reduction in Breakdowns
• Support facility expansion projects, Implementation of Maintenance strategy programs and other initiatives for Improvement and cost reduction
• Responsible for all Electrical & Instrumentation system periodic inspection, Statutory compliances, Stamping activities

Qualification Required:
B.E/BTech-Instrumentation, Electronics & Communication
Experience/ Exposure :
10 to 15 years of experience in Pharmaceutical/ Oil & Gas/ FMCG/ Chemicals/ Consulting Industries
Key Behavioral Skills:
Ownership & Accountability; Leadership skills
Team Management; Conflict Resolution
Interpersonal Skills; Influencing / Motivating Skills
RCT/ Complex Problem Solving
Communication skills; strong command on language
Key Technical Skills

• DCS (Distributed Control System): Troubleshooting, configuration, and programming (preferably Delta V).
• SCADA & BMS Systems: Experience with SCADA/BMS (Preferably DesigoCC - Siemens).
• PLC & HMI Programming: Configuration, troubleshooting, and maintenance.
• Field Instrumentation: Calibration, maintenance, and troubleshooting of sensors (Level, Temp., Flow, pH, TOC, Conductivity, etc)
• Calibration to be performed for 21 CFR part 11 compliance EU GMP requirements.
• Valves & Actuators: ON/OFF & Control valve maintenance.
• Power Systems: Maintenance of electrical systems, transformers, switchgear, MCC panels, and distribution boards.
• Fire Alarm & Gas Detection Systems
• Energy & Power Management
• Statutory Compliance & Inspections.

Additional/ Preferable Skills

• Good to have Programming & Troubleshooting skills of siemens & Allen Bradley PLC/HMIs
• Good to have working experience/knowledge on different communication protocols (Foundation fieldbus, Ethernet, MODBUS and other communication protocols)
• Good to have working experience on Computerized maintenance management system or SAP for spares and maintenance management
• Good to have knowledge on Operation and Maintenance of utilities, Electrical equipment -DG's, Transformer, Motors, iMCC, UPS, AC's etc.
• Good to have Lean six sigma, 5S, TPM and other exposures.
• Good to have exposure on implementation Energy reduction measures & ISO certification on Energy Management

Location: Ferring India Production