We are seeking a skilled and experienced male PLC Injection Molding Programmer/Operator to join our manufacturing team in Ambala Cantt. The ideal candidate will have a strong understanding of injection molding processes, proficiency in PLC programming, and the ability to operate and troubleshoot injection molding machinery efficiently.
Responsibilities:
PLC Programming & Optimization:
Program and modify PLC logic (e.g., Ladder Logic, Function Block Diagram) for injection molding machines to control process parameters such as temperature, pressure, speed, and cooling time.
Optimize existing PLC programs to improve cycle times, reduce material waste, enhance product quality, and increase overall equipment efficiency (OEE).
Diagnose and resolve programming-related issues and machine malfunctions.
Maintain accurate documentation of PLC programs and parameter settings.
Machine Operation & Setup:
Set up and operate various types of injection molding machines (e.g., horizontal, vertical) according to production schedules and specifications.
Perform mold changes, including securing molds, connecting utilities, and setting up auxiliary equipment (e.g., robots, material loaders).
Adjust and fine-tune process parameters to achieve desired product quality and dimensional accuracy.
Monitor machine operations, detect and diagnose product defects, and make necessary adjustments to maintain quality standards.
Troubleshooting & Maintenance:
Troubleshoot and resolve mechanical, electrical, and hydraulic issues related to injection molding machines and ancillary equipment.
Perform routine preventive maintenance on machines and molds to ensure optimal performance and minimize downtime.
Identify and report complex issues requiring higher-level technical support.
Quality Control:
Conduct in-process quality checks and inspections of molded parts to ensure they meet specifications and quality standards.
Identify and segregate non-conforming products.
Maintain accurate production records, quality logs, and deviation reports.
Safety & Housekeeping:
Adhere strictly to all safety protocols, including lockout/tagout procedures and the use of personal protective equipment (PPE).
Maintain a clean, organized, and safe work environment.
Teamwork & Communication:
Collaborate effectively with production supervisors, quality control teams, and maintenance personnel.
Provide technical support and guidance to other operators as needed.
Required Skills and Qualifications:
Minimum 2+ years of hands-on experience as a PLC Programmer/Operator in an injection molding environment.
Proficiency in PLC programming languages (e.g., Ladder Logic, FBD) and experience with relevant PLC brands used in injection molding.
Strong understanding of injection molding processes, plastic materials (thermoplastics, thermosets), and tooling.
Demonstrated ability to set up, operate, and troubleshoot injection molding machines.
Familiarity with quality inspection techniques and tools (e.g., calipers).
Ability to read and interpret engineering drawings and specifications.
Excellent problem-solving and analytical skills.
Strong attention to detail and a commitment to quality.
Good communication and interpersonal skills.
ITI/Diploma in Plastic Technology, Mechatronics, Electrical, or a related field is preferred.
Physical ability to stand for extended periods, lift up to 25 kg, and perform tasks involving bending, kneeling, and reaching.
Preferred (but not mandatory) Skills:
Experience with robotic systems used in injection molding (pick-and-place robots).
Knowledge of lean manufacturing principles or Six Sigma methodologies.
Job Types: Full-time, Permanent
Pay: ?15,000.00 - ?25,000.00 per month
Benefits:
Health insurance
Leave encashment
Experience:
Injection Molding Programmer/Operator: 3 years (Required)
License/Certification: