Job Description

Job Purpose

To ensure efficient and timely execution of final assembly operations for switchgear products by optimizing processes, maintaining quality standards, and supporting production targets through effective coordination with cross-functional teams.

Job Context

The role operates in a high-volume switchgear assembly environment where precision, safety, and timely delivery are critical. It requires close coordination with production engineering, planning, and quality teams to meet S&OP targets while ensuring compliance with standards and continuous improvement initiatives.

Job Dimensions

Based at LEI, Responsible for managing final assembly operations for all switchgear product lines, ensuring adherence to production schedules, quality standards, and safety norms. Contributes to achieving monthly and annual production targets aligned with S&OP plans; influences cost optimization through process improvements and waste reduction.

Key Accountabilities

A. Production Planning & Operations Management

Develop and execute daily/weekly/monthly RMU production plans in line with customer demand and delivery schedules. Supervise assembly, wiring, tank fabrication, gas filling, mechanical assembly, and final inspection activities. Ensure production processes for RMU manufacturing. Coordinate with design, PPC, purchase, and QA teams to ensure production readiness.
B. Technical Expertise & Quality Control

Oversee electrical and mechanical assembly of RMU components Ensure compliance with quality norms, electrical safety guidelines, and type-test requirements. Lead root cause analysis for quality issues. Validate and approve in-process and final inspection checklists.
C. Process Optimization & Continuous Improvement

Improve assembly sequences and reduce cycle times for higher output. Monitor and improve OEE for final Assembly lines. Lead Kaizen activities to eliminate losses and improve cycle time and productivity. Monitor machine and manpower utilization; identify and eliminate bottlenecks. Reduce production costs through waste minimization and process standardization.
D. Team Leadership & Development

Lead a team of supervisors, contract operators and permanent workers Conduct skill assessments and provide technical training on RMU assembly and safety. Maintain discipline, motivate the team, and ensure adherence to work instructions.
E. Safety, Compliance & Documentation

Ensure strict compliance with electrical safety standards, LOTO procedures, and PPE guidelines. Conduct safety audits, risk assessments, and implement corrective actions.
F. Cross-functional Coordination

Work closely with engineering for design changes and product improvements. Coordinate with the maintenance team for preventive maintenance and zero downtime. Collaborate with QA for internal and customer inspections.

Key Performance Indicators (KPIs)

Daily/Monthly production achievement vs. plan. FPY improvements On-time delivery and customer satisfaction. Manufacturing efficiency and cycle time reduction. Safety performance Cost and resource optimization. Support new RMU product development and prototyping. Participate in customer audits and support FAT. Contribute to continuous improvement & standardization initiatives.

Qualifications, Experience & Skills

Education

Diploma / BE / B. Tech in Electrical / Mechanical / Electrical & Electronics Engineering (Electrical preferred).
Experience

Minimum 10 years in RMU or MV switchgear manufacturing. Strong experience in switchgear industry is preferred Technical Skills Deep knowledge of RMU assembly, testing Understanding of MV standards Hands-on experience with assembly tools, torque requirements, wiring diagrams, and mechanical fittings. Knowledge of TPM methodologies, OEE calculation, 5S, Kaizen, Proficiency in D365 for production transactions.
Soft Skills

Strong leadership and team management. Problem-solving, decision-making, and analytical skills. Excellent communication and reporting skills. Ability to handle pressure and meet strict delivery timelines.

Lucy Electric is an international leader in intelligent secondary power distribution products and solutions, with features such as remote operation and monitoring. Linking energy generation to consumption, the business specialises in high-performance medium and low-voltage switchgear for utility, industrial and commercial applications.